SERIES 60 SERVICE MANUAL ABSTRACT This manual provides instruction for servicing on-highway applications of the Detroit Diesel Series 60 Diesel and Natural Gas-Fueled Engines. Speciﬁcally a basic overview of each major component and system along with recommendations for removal, cleaning, inspection, criteria for replacement, repair and installation and mechanical troubleshooting are contained in this manual. DDEC III/IV troubleshooting concerns are contained in the DDEC III/IV Single ECM Troubleshooting Guide, 6SE497. DDEC V troubleshooting concerns are contained in the DDEC V Troubleshooting Guide, 6SE570. All information subject to change without notice. (Rev.

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SERIES 60 SERVICE MANUAL ENGINE EXHAUST Consider the following before servicing engines: PERSONAL INJURY Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Always start and operate an engine in a well ventilated area. If operating an engine in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system or emission control system. (Rev. 2005) All information subject to change without notice. ii 6SE483 0507 Copyright © 2005 DETROIT DIESEL CORPORATION

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SERIES 60 SERVICE MANUAL REVISION NOTIFICATION Modiﬁcations to this manual are announced in the form of Service Information Bulletins. The bulletins include attachment pages and are posted on the World Wide Web (www.detroitdiesel.com/svc/sibindex.htm). Revisions to this manual will be sent marked with a revision bar (see Example 2). Sections containing revisions will have a third line in the page footer (compare Examples 1 and 2). All information subject to change without notice. (Rev. 2005) 6SE483 0507 Copyright © 2005 DETROIT DIESEL CORPORATION iii

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