Perkins — Perkins 402F-05, 403F-07, 403F-11, 403F-15 Industrial Engines Operation and Maintenance Manual

SEBU9064 11 Safety Section Engine Stopping i02234873 Engine Stopping Engines that are installed without engine-to-frame ground straps can be damaged by electrical discharge. To ensure that the engine and the engine electrical systems function correctly, an engine-to-frame ground strap with a direct path to the battery must be used. This path may be provided by way of a direct engine ground to the frame. Stop the engine according to the procedure in the Operation and Maintenance Manual, “Engine Stopping (Operation Section)” in order to avoid overheating of the engine and accelerated wear of the engine components. All grounds should be tight and free of corrosion.

The engine alternator must be grounded to the negative - battery terminal with a wire that is adequate to handle the full charging current of the alternator. Use the Emergency Stop Button (if equipped) ONLY in an emergency situation. Do not use the Emergency Stop Button for normal engine stopping. After an emergency stop, DO NOTstart the engine until the problem that caused the emergency stop has been corrected. Stop the engine if an overspeed condition occurs during the initial start-up of a new engine or an engine that has been overhauled. To stop an electronically controlled engine, cut the power to the engine and/or shutting off the air supply to the engine.

i02176668 Electrical System Never disconnect any charging unit circuit or battery circuit cable from the battery when the charging unit is operating. A spark can cause the combustible gases that are produced by some batteries to ignite. To help prevent sparks from igniting combustible gases that are produced by some batteries, the negative jump start cable should be connected last from the external power source to the negative terminal of the starting motor. If the starting motor is not equipped with a negative terminal, connect the jump start cable to the engine block. Check the electrical wires daily for wires that are loose or frayed.

Tighten all loose electrical wires before the engine is started. Repair all frayed electrical wires before the engine is started. See the Operation and Maintenance Manual for specific starting instructions. Grounding Practices Correct grounding for the engine electrical system is necessary for optimum engine performance and reliability. Incorrect grounding will result in uncontrolled electrical circuit paths and in unreliable electrical circuit paths. Uncontrolled electrical circuit paths can result in damage to main bearings, to crankshaft bearing journal surfaces, and to aluminum components.