Doosan G643 LP Engine — DOOSAN G643 LP Engine Service Manual PDF Download (EN)

Specification General Type ................................................90 Degree V6 Displacement................................. 4.3L (262 CID) RPO (VIN Code).........................L35 (W), LF6 (X) Bore.........................................101.6 mm (4.00 in) Stroke....................................88.39 mm (3.480 in) Compression Ratio .......................................

9.2:1 Firing Order .........................................1-6-5-4-3-2 Lubrication System Oil Capacity Without Filter Change .........................4.3 Liters With Filter Change Add.......................0.5 Liters Oil Pressure (Minimum Hot) ..................41.4 kPa (6.0 psi) at 1,000 engine rpm ..............124.1 kPa (18.0 psi) at 2,000 engine rpm ..............165.5 kPa (24.0 psi) at 4,000 engine rpm OIl Filter System ..................................... Full Flow OIl Pump Type................................... Gear Driven Cylinder Bore Diameter.101.618-101.643 mm (4.0007-4.0017 in) Out-of Round .............. 0.0508 m (.002 in) MAX. Taper........................

0.0254 mm (.001 in) MAX Piston Piston Bore Clearance ............................ 0.06096 mm (.0024 in) MAX. Piston Rings Piston Compression Ring Groove Clearance........ 0.010668 mm (.0042 in) Gap ........................... 0.889 mm (.035 in) MAX. Piston Oil Ring Groove Clearance.... 0.2032 mm (.008 in) MAX. Gap .....................................1.651 mm (.065 in) Oil Pan Engine Block Clearance Tolerance................... 0.254 mm (.010 in) MAX. Piston Pin Diameter............ 23.545-23.548 mm (.927-.926 in) Clearance in Piston.. 0.0254 mm (.001 in) MAX. Fit In Connecting Rod 0.02032-0.04064 mm (.0008-.0016 in) Interference Exhaust Manifold Surface Flatness........

0.254 mm (.010 in) MAX. Intake Manifold Surface Flatness........ 0.254 mm (.010 in) MAX. Cylinder Head Surface Flatness...... 0.1016 mm (.004 in) MAX. Crankshaft Crankshaft Journal Diameter #1 ...............62.199-62.217 mm (2.4488-2.4495 in) Diameter 2, #3 ...............62.192-62.215 mm (2.4485-2.4494 in) Diameter #4 ...............62.180-62.202 mm (2.4480-2.4489 in) Taper.......................0.0254 mm (.001 in.) MAX. Out-of Round...........0.025 mm (.0010 in.) MAX.

Crankshaft Bearing Clearance Bearing #1 ...................0.0254-0.0381 mm (.0010-.0015 in) Bearing #2, #3 ...................0.0254-0.0635 mm (.0010-.0025 in) Bearing #4 ...................0.0635-0.0889 mm (.0025-.0035 in) Crankshaft End Play .......................... 0.0508-0.2032 mm (.002-.008 in) Connecting Rod Connecting Rod Journal Diameter.57.117-57.142 mm (2.2487-2.2497 in) Taper........................0.0254 mm (.001 in) MAX. Out-of-Round............0.0254 mm (.001 in) MAX. Rod Bearing Clearance ...................0.0254-0.0762 mm (.0010-.0030 in) Rod Side Clearance ......................

0.1524-0.4318 mm (.006-.017 in) Camshaft Journal Diameter ...................47.440-47.490 mm (1.8677-1.8697 in) End Play...........0.0254-0.2286 mm (.001-0.009 in) Lobe Lift ................................. ± 0.05 mm (.002 in) Intake .............................. 7.018 mm (0.2763 in) Exhaust ...........................

7.252 mm (0.2855 in) Balance Shaft Front Bearing Journal Diameter ...............55.985-55.001 mm (2.1648-2.1654 in) Rear Bearing Journal Diameter .................38.084-38.100 mm (1.4994-1.500 in) Rear Bearing Journal Clearance ...................0.0254-0.09144 mm (.001-.0036 in) Valve System Valve Lifter ...................................Hydraulic Roller Valve Rocker Arm Ratio ..............................1.50:1 Valve Lash ......................Net Lash No Adjustment Face Angle............................................45 degree Seat Angle.............................................46 degree Seat Runout .................0.0508 mm (.002 in) MAX.

Seat Width Intake .......................... 1.016-1.651 mm (.040-.065 in) Exhaust ............. 1.651-2.489 mm (.065-.098 in) Stem Clearance Intake G643 (E) Service Manual Chapter 3. Engine Mechanical System 32