Assembly Procedure PC8000 Assembly sequence: Z22914 Subject Page 1. Mounting of Crawler Segments to the Side Frame 23 2. Assembly of undercarriage 25 3. Assembly of Cable Reel Unit 27 4. Mounting of final drives / Closing the chains 31 5. Mounting of auxiliary weight at the undercarriage 33 6. Mounting of slew ring underneath the superstructure platform 35 7. Assembly of superstructure platform onto the undercarriage 37 7.1 Rotary distributor 39 8. Assembly of the prime drive unit to the superstructure platform 43 8.1 Overview drive unit 45 8.2 Electric drive: Direction of motor rotation; mounting the coupling 47 9.
Preassembly boom- and stick cylinders to the boom (Bullclam Bucket) 49 9.1 Preassembly boom- and stick cylinders to the boom (Backhoe) 49 10. Mounting of boom 51 11. Mounting of counterweight 53 12. Mounting of fuel tank or main switch cabinet for electrically driven unit 55 13. Mounting of cab support 57 13.1 Mounting of Cable transfer to the Operators Cab 59 14. Mounting of Operators Cab 63 14.1 Mounting of the cab air cleaner (cub support to cab) 65 15. Mounting of hydraulic oil tank 67 16. Mounting of the hydraulic coolers 71 17. Mounting handrails, cat walks, steps, stairs and ladders 75 18. Mounting of Hydraulic access Ladder 77 19. Installation of Muffler assy. and Cover 79 20.
Installation of Air Filters 85 21. Installation of auxiliary Crane, Generator Set and Lubrication Stations 89 22. Connection of the cable harnesses to the X – boards 91 23. Installation of hose connections on the hydraulic tank and -cooler 99 23.1 Installation of hose connections on Auxiliary Hydraulic oil Cooler 103 24. Installation of HP hoses in between HP filters and main valve blocks 105 25. Mounting of Bucket Cylinders to the boom 109 26. Mounting of Stick 111 26.1 Mounting of Stick backhoe attachment 113 27. Installation of Hose connections to the Boom 117 28. Filling up hydraulic tank 119 28.1 Filling up fuel tank 121 29. Pre-checks prior first engine start 123 30.
Mounting of Stick Cylinders to the Stick 127 31. Mounting of the pin seals (Bullclam Bucket) 129 31.1 Mounting of the pin seals (Backhoe) 129 32. Assembly of bullclam bucket to the stick 135 33. Assembling and testing the Fire Detection, Actuation and Suppression System 145 34. Checks and Adjustments Prior Commissioning 151 PC8000AS rev 02.doc 9 Edition 01/2004