2003 Polaris 120 XC SP Snowmobile Owner & Service Manual PDF Download (EN)

Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. PROPOSITION 65 WARNING Snowmobile engines discharge fuel and exhaust, which contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm, onto the snow on which they operate. Keep this engine properly tuned and avoid unnecessary idling and spillage during fueling. WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth de- fects or other reproductive harm.

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What’s the hottest thing on snow? Our new web site. It’s designed just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.polarisindustries.com/owner 1

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All information in this manual is based upon the latest product data and specifications available at the time of printing. Polaris Industries Inc. reserves the right to make product changes and improvements which may affect illustrations or explanations. No part of this manual shall be reproduced or used without the written permission of Polaris Industries Inc. Illustrations included in this manual are general representations of parts having a similar function. Your model may differ. Comments and suggestions regarding this manual may be forwarded in writing to: Polaris Industries Inc., Consumer Service, 2100 Highway 55, Medina, MN 55340. Copyright 2002 Polaris Industries Inc.

All Rights Reserved Printed in U.S.A. 2

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TABLE OF CONTENTS Table of Contents 3 . . . . . . . . . . . . . . . . . . . . . . . . . . Welcome 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Important Notes for Owners and Drivers 6 . . . . . . . . . . . Preservation of the Environment 7 . . . . . . . . . . . . . . . . . . Vehicle Identification Numbers 9 . . . . . . . . . . . . . . . . . . . . Safety 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YOUTH SECTION 13 . . . . . . . . . . . . . . . . . . . . . . . . . . Know Your Snowmobile 14 . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Ride Check 19 . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Riding Rules 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ADULT SECTION 25 . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Ride Check 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation Warnings 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Identification 42 . . . . . . . . . . . . . . . . . . . . . . . . Break-In Period 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Accessories 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Polaris Recommended Products 82 . . . . . . . . . . . Service and Warranty 83 . . . . . . . . . . . . . . . . . . . . . . Warranty 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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