TABLE OF CONTENTS SAFETY NOTICE ....................................................................................................... IX INTRODUCTION ......................................................................................................... X VEHICLE INFORMATION............................................................................................. X MANUAL INFORMATION........................................................................................... XI FASTENER INFORMATION ........................................................................................
XVI 01 MAINTENANCE 01 MAINTENANCE SCHEDULE .................................................................................... 1 02 PRESEASON PREPARATION ................................................................................... 5 03 STORAGE PROCEDURE ......................................................................................... 7 PROCEDURES................................................................................................. 7 PROPULSION SYSTEM ..................................................................................... 7 FUEL SYSTEM ..............................................................................................
7 ENGINE ..................................................................................................... 7 ELECTRICAL SYSTEM ...................................................................................... 9 VEHICLE .................................................................................................... 9 04 SPECIAL PROCEDURES ....................................................................................... 11 GENERAL .................................................................................................... 11 PROCEDURES...............................................................................................
11 TOWING THE WATERCRAFT IN WATER ................................................................. 11 SUBMERGED WATERCRAFT ............................................................................. 11 WATER-FLOODED ENGINE .............................................................................. 11 CAPSIZED WATERCRAFT ................................................................................ 13 02 ENGINE 01 ENGINE REMOVAL AND INSTALLATION .................................................................. 15 GENERAL ....................................................................................................
15 PROCEDURES............................................................................................... 15 ENGINE ................................................................................................... 15 ENGINE MOUNTS ........................................................................................ 23 02 AIR INTAKE SYSTEM .......................................................................................... 25 GENERAL .................................................................................................... 27 SYSTEM DESCRIPTION ..................................................................................
27 PROCEDURES............................................................................................... 27 REAR VENTILATION BOX ................................................................................ 27 FRONT VENTILATION BOX ............................................................................... 27 AIR INTAKE DUCT ........................................................................................ 27 AIR INTAKE SILENCER COVER ........................................................................... 28 AIR INTAKE SILENCER BAFFLE ..........................................................................
28 AIR INTAKE TUBE ........................................................................................ 28 AIR INTAKE SILENCER ................................................................................... 29 SUPERCHARGER AIR INLET HOSE ...................................................................... 29 03 INTAKE MANIFOLD ............................................................................................ 31 GENERAL .................................................................................................... 32 PROCEDURES...............................................................................................
32 INTAKE MANIFOLD ....................................................................................... 32 FLAME ARRESTER ....................................................................................... 35 04 SUPERCHARGER ............................................................................................... 37 GENERAL .................................................................................................... 39 INSPECTION................................................................................................. 39 SUPERCHARGER INLET CLEANLINESS .................................................................
39 SUPERCHARGER CLUTCH SLIPPING MOMENT (ON ENGINE) ......................................... 40 SUPERCHARGER CLUTCH SLIPPING MOMENT (BENCH TEST) ........................................ 41 I