TABLE OF CONTENTS 02 ENGINE (cont’d) 09 COOLING SYSTEM ........................................................................................... 113 GENERAL ................................................................................................... 117 SYSTEM DESCRIPTION ................................................................................. 117 MAINTENANCE............................................................................................ 117 ENGINE COOLANT ...................................................................................... 117 INSPECTION................................................................................................
119 COOLING SYSTEM LEAK TEST ......................................................................... 119 TROUBLESHOOTING ..................................................................................... 120 PROCEDURES.............................................................................................. 120 PRESSURE CAP ......................................................................................... 120 CLAMPS ................................................................................................. 120 WATER PUMP HOUSING ................................................................................
121 WATER PUMP IMPELLER ............................................................................... 123 THERMOSTAT ........................................................................................... 123 ROTARY SEAL ........................................................................................... 124 10 CYLINDER HEAD .............................................................................................. 127 GENERAL ................................................................................................... 129 INSPECTION................................................................................................
129 ENGINE LEAK TEST ..................................................................................... 129 TROUBLESHOOTING ..................................................................................... 131 PROCEDURES.............................................................................................. 132 EXHAUST MANIFOLD ................................................................................... 132 CYLINDER HEAD COVER ................................................................................ 133 SPARK PLUG TUBES ....................................................................................
134 ROCKER ARMS .......................................................................................... 134 CAMSHAFT TIMING GEAR .............................................................................. 136 CAMSHAFT .............................................................................................. 138 CYLINDER HEAD ........................................................................................ 139 VALVE SPRINGS ......................................................................................... 141 VALVES ...................................................................................................
143 VALVE GUIDES ........................................................................................... 146 11 CYLINDER BLOCK ............................................................................................. 149 GENERAL ................................................................................................... 152 TROUBLESHOOTING ..................................................................................... 152 PROCEDURES.............................................................................................. 152 TIMING CHAIN ...........................................................................................
152 CHAIN TENSIONER ...................................................................................... 153 PISTONS AND CONNECTING RODS .................................................................... 153 PISTON RINGS ........................................................................................... 158 CRANKSHAFT ............................................................................................ 159 BALANCER SHAFT ...................................................................................... 164 CYLINDER BLOCK .......................................................................................
167 03 ELECTRONIC MANAGEMENT SYSTEMS 01 ENGINE MANAGEMENT SYSTEM ......................................................................... 173 GENERAL ................................................................................................... 175 SYSTEM DESCRIPTION ................................................................................. 175 02 iCONTROL SYSTEM .......................................................................................... 177 GENERAL ................................................................................................... 177 iTC (INTELLIGENT THROTTLE CONTROL) ..............................................................
177 iBR (INTELLIGENT BRAKE AND REVERSE) ............................................................. 177 iS (INTELLIGENT SUSPENSION) ........................................................................ 178 III