EPA07 MBE 4000 SERVICE MANUAL TABLE OF CONTENTS GENERAL INFORMATION ...................................................................... 1 SCOPE AND USE OF THIS MANUAL .................................................... 3 GENERAL DESCRIPTION ...................................................................... 3 AFTERTREATMENT SYSTEM ................................................................ 4 ELECTRONIC ENGINE CONTROL SYSTEM ......................................... 4 ENVIRONMENTAL CONDITIONS ........................................................... 7 SAFETY INSTRUCTIONS AND PRECAUTIONS ....................................
8 CPC VEHICLE INTERFACE HARNESS .................................................. 18 ENGINE BRAKING POWER .................................................................... 19 1 ENGINE 1.1 ENGINE TRIM COVERS AND FRAMES ................................................. 1-3 1.2 CYLINDER HEAD COVER ...................................................................... 1-6 1.3 CYLINDER HEAD .................................................................................... 1-8 1.4 CYLINDER BLOCK .................................................................................. 1-21 1.5 FRONT AND REAR ENGINE LIFTING BRACKETS ...............................
1-42 1.6 ENGINE BRAKE ...................................................................................... 1-44 1.7 FRONT RADIAL SEAL ............................................................................. 1-51 1.8 REAR RADIAL SEAL ............................................................................... 1-54 1.9 CRANKSHAFT WEAR SLEEVE .............................................................. 1-57 1.10 CRANKSHAFT ASSEMBLY ..................................................................... 1-63 1.11 FRONT COVER HOUSING .....................................................................
1-86 1.12 CRANKSHAFT POSITION SENSOR ...................................................... 1-88 1.13 CRANKSHAFT VIBRATION DAMPER AND PULLEY ............................. 1-89 1.14 FLYWHEEL .............................................................................................. 1-91 1.15 RING GEAR ............................................................................................. 1-100 1.16 PILOT BEARING ...................................................................................... 1-104 1.17 ENGINE BARRING TOOL .......................................................................
1-108 1.18 FLYWHEEL HOUSING ............................................................................ 1-110 1.19 PISTON, PISTON RING, AND CONNECTING ROD ............................... 1-112 1.20 VALVES .................................................................................................... 1-138 1.21 ROCKER ARM ......................................................................................... 1-154 1.22 CAMSHAFT AND GEAR ASSEMBLY ...................................................... 1-158 1.A ADDITIONAL INFORMATION ..................................................................
1-169 2 FUEL SYSTEM 2.1 ELECTRONIC UNIT PUMP ..................................................................... 2-3 2.2 FUEL RETURN AND NOZZLE SPILL LINE ............................................ 2-17 2.3 FUEL OVERFLOW VALVE ...................................................................... 2-19 2.4 HIGH PRESSURE FUEL LINE AND TRANSFER TUBE ......................... 2-20 2.5 FUEL INJECTOR HARNESS ADAPTOR FRAME ................................... 2-30 2.6 FUEL INJECTOR ..................................................................................... 2-32 2.7 PROTECTIVE SLEEVE ...........................................................................
2-41 All information subject to change without notice. DDC-SVC-MAN-0026 Copyright © 2011 DETROIT DIESEL CORPORATION iii