Isuzu — Isuzu N Series Training Manual

Exhaust Manifold ......................................................................................................................... 1055 Turbocharger Turbine Housing Replacement (For 4HG1-T Model) ............................................ 1055 Charge Air Cooler ........................................................................................................................ 1059 MANUAL TRANSMISSION AND CLUTCH MYY SERIES GENERAL INFORMATION....................................................................................................................

1067 General Repair Instructions .............................................................................................................. 1067 General Precautions .................................................................................................................... 1067 Lifting Points ..................................................................................................................................... 1068 Lifting Points for Originally Equipped Jack................................................................................... 1068 Floor Jack Lifting Points and Chassis Stand Position..................................................................

1069 Cab Tilting......................................................................................................................................... 1071 Notes for Tilting of the Cab .......................................................................................................... 1071 Notes For Working On Electric Equipment ...................................................................................... 1072 Battery Cable ...............................................................................................................................

1072 Connector Handling ..................................................................................................................... 1072 Electric Equipment Handling........................................................................................................ 1074 Cable Harness ............................................................................................................................. 1075 Vehicles With SRS Airbag System ................................................................................................... 1077 Notes for Handling SRS Airbag System ......................................................................................

1077 Notes For Electronic Control System Inspection And Service.......................................................... 1079 Scan Tool (External Diagnosis Device) ....................................................................................... 1079 Circuit Tester................................................................................................................................ 1079 Failure due to Static Electricity Discharge ................................................................................... 1079 Additional Electric Equipment ......................................................................................................

1079 Notes for Welding ........................................................................................................................ 1079 Repetition of Trouble.................................................................................................................... 1079 Recommended Liquid Gasket And Loctite........................................................................................ 1080 Liquid Gasket............................................................................................................................... 1080 Recommended Loctite (Thread Locking Agent) ..........................................................................

1081 Terms And Abbreviations.................................................................................................................. 1082 Term Definition............................................................................................................................. 1082 Abbreviations Charts.................................................................................................................... 1082 Introduction of SI (International System of Unit) ..........................................................................

1084 Standard Bolts Tightening................................................................................................................. 1085 Isuzu Standard Fixing Torque Specifications............................................................................... 1085 Isuzu Standard Bolt Head Marks ................................................................................................. 1088 Arrows Used In Figures .................................................................................................................... 1089 Arrows Descriptions.....................................................................................................................

1089 MANUAL TRANSMISSION.................................................................................................................... 1090 Manual Transmission Mechanism .................................................................................................... 1090 Function and Operation ............................................................................................................... 1090 Inspection ....................................................................................................................................

1091 On-vehicle Service............................................................................................................................ 1095 Change Lever .............................................................................................................................. 1095 Gear Control Cable...................................................................................................................... 1096 Vehicle Speed Sensor .................................................................................................................

1103 Reverse and Neutral Switch ........................................................................................................ 1103 Rear Oil Seal (5MT)..................................................................................................................... 1105 Rear Oil Seal (6MT)..................................................................................................................... 1108 Transmission Assembly...............................................................................................................

1110 Unit Repair........................................................................................................................................ 1115 Transmission (5MT)..................................................................................................................... 1115 Transmission (6MT)..................................................................................................................... 1132 Top Gear Shaft ............................................................................................................................

1151 Main Shaft (5MT) ......................................................................................................................... 1152 Main Shaft (6MT) ......................................................................................................................... 1163 Counter Shaft (5MT) .................................................................................................................... 1173 Counter Shaft (6MT) ....................................................................................................................

1177 Control Box .................................................................................................................................. 1181 Transfer System (MYY Rigid Type) ............................................................................................. 1186