MAINTENANCE PERIODIC MAINTENANCE CHART, CONT. PRE-RIDE / DAILY INSPECTION Perform the following pre-ride inspection daily, and when servicing the vehicle at each scheduled maintenance.
Tires - check condition and pressures Fuel and oil tanks - fill both tanks to their proper level; Do not overfill oil tank All brakes - check operation and adjustment (includes auxiliary brake) Throttle - check for free operation and closing Headlight/Taillight/Brakelight - check operation of all indicator lights and switches Engine stop switch - check for proper function Wheels - check for tightness of wheel nuts and axle nuts; be sure axle nuts are secured by cotter pins Drive chain - condition and slack; refer to drive chain adjustment Air cleaner element - check for dirt; clean or replace Steering - check for free operation noting any unusual looseness in any area Loose parts - visually inspect vehicle for any damaged or loose nuts, bolts or fasteners Engine coolant - check for proper level at the recovery bottle 2.3 CHASSIS Frequency (Whichever comes first) Item Hours Calendar Miles (Km) Remarks General Lubrication 50 hrs 3 months 500 (800) Lubricate All Fittings, Pivots, Cables, Etc.
Front Hubs/Fluid Check 50 hrs 6 months 500 (800) Check monthly Front Hubs/Fluid Change 100 hrs 12 months 1000 (1600) Check monthly Front Wheel Bearings (2x4) Annually 12 months Inspect and replace if necessary Front Hub Spindle Nut Torque (AWD Models) Annually 12 months Inspect Torque and Locking Fastener and re- place if necessary Drive Belt 50 hrs 6 months 500 (800) Inspect - Adjust, Replace if Necessary Clutches (Drive And Driven) 100 hrs 12 months 1000 (1600) Inspect, Clean Transmission Oil Level 25 hrs Monthly 250 (400) Inspect Monthly; Change Annually Shift Linkage 50 hrs 6 months 500 (800) Inspect,Lubricate, Adjust Steering 50 hrs 6 months 500 (800) Inspect Daily, Lubricate Toe Adjustment As required As required Periodic Inspection, Adjust When Parts are Re- placed Rear Axle 50 hrs 6 months 500 (800) Inspect Bearings, Grease Fitting Front Suspension 50 hrs 6 months 500 (800) Inspect - Lubricate Rear Suspension 50 hrs 6 months 500 (800) Inspect - Lubricate Drive Chain 50 hrs 6 months 500 (800) Inspect Daily, Adjust and Lubricate if Needed Tires Pre-ride Pre-ride Inspect Daily, Pre-Ride Inspection Item Brake Fluid 200 hrs 24 months 2000 (3200) Change Every Two Years Brake Fluid Level Pre-ride Pre-ride Inspect Daily, Pre-Ride Inspection Item Brake Lever Travel Pre-ride Pre-ride Inspect Daily, Pre-Ride Inspection Item Brake Pad Wear 10 hrs Monthly 100 (160) Inspect Periodically Auxiliary Brake Adjustment As required As required Inspect Deflection Daily; Adjust Output Shaft Bearing Monthly Monthly Grease Monthly Brake System Pre-ride Pre-ride Pre-Ride Inspection Item Wheels Pre-ride Pre-ride Pre-Ride Inspection Item Frame Nuts, Bolts, Fasteners Pre-ride Pre-ride Pre-Ride Inspection Item