Yamaha Motor Co., Ltd. YFM7FGPW — CHASSIS

CHAPTER 8 CHASSIS FRONT AND REAR WHEELS ........................................................................8-1 FRONT WHEELS......................................................................................8-1 REAR WHEELS ........................................................................................8-3 CHECKING THE WHEELS .......................................................................8-5 CHECKING THE WHEEL HUBS...............................................................8-5 CHECKING THE BRAKE DISCS ..............................................................8-6 INSTALLING THE BRAKE DISCS ............................................................8-6 INSTALLING THE WHEEL HUBS.............................................................8-6 INSTALLING THE WHEELS .....................................................................8-7 FRONT AND REAR BRAKES .........................................................................8-8 FRONT BRAKE PADS ..............................................................................8-8 REAR BRAKE PADS.................................................................................8-9 REPLACING THE FRONT AND REAR BRAKE PADS...........................8-10 FRONT BRAKE MASTER CYLINDER....................................................8-12 REAR BRAKE MASTER CYLINDER ......................................................8-15 CHECKING THE MASTER CYLINDERS................................................8-18 ASSEMBLING THE FRONT AND REAR BRAKE MASTER CYLINDERS ...........................................................................................8-18 INSTALLING THE FRONT BRAKE MASTER CYLINDER......................8-19 INSTALLING THE REAR BRAKE MASTER CYLINDER........................8-21 FRONT BRAKE CALIPERS ....................................................................8-23 REAR BRAKE CALIPERS.......................................................................8-25 DISASSEMBLING THE FRONT AND REAR BRAKE CALIPERS ..........8-27 CHECKING THE FRONT AND REAR BRAKE CALIPERS ....................8-27 ASSEMBLING THE FRONT AND REAR BRAKE CALIPERS................8-28 INSTALLING THE FRONT AND REAR BRAKE CALIPERS ..................8-29 STEERING SYSTEM .....................................................................................8-31 HANDLEBAR...........................................................................................8-31 REMOVING THE HANDLEBAR GRIPS..................................................8-33 CHECKING THE HANDLEBAR ..............................................................8-33 INSTALLING THE HANDLEBAR ............................................................8-33 INSTALLING THE HANDLEBAR GRIPS ................................................8-34 INSTALLING THE REAR BRAKE MASTER CYLINDER........................8-34 INSTALLING THE FRONT BRAKE MASTER CYLINDER......................8-35 INSTALLING THE THROTTLE LEVER ASSEMBLY ..............................8-35 STEERING STEM ...................................................................................8-36 CHECKING THE STEERING STEM.......................................................8-38 INSTALLING THE STEERING STEM.....................................................8-38 INSTALLING THE PITMAN ARM............................................................8-40 TIE-RODS AND STEERING KNUCKLES...............................................8-41 REMOVING THE STEERING KNUCKLES.............................................8-43 CHECKING THE TIE-RODS ...................................................................8-43 CHECKING THE STEERING KNUCKLES..............................................8-43 INSTALLING THE TIE-RODS .................................................................8-46 CHAS CHAS