5-101.bk Page 3 Friday, March 17, 2006 11:05 AM 17. Disconnect the heater hoses and A/C refrigerant lines, if applicable, from connections at the lower dash panel behind the engine. 26. Remove the hood rest crossmember(s), if applicable. 27. Obtain the appropriate lifting equipment (bar or chain) and attach to the proper lift points on the engine. 18. Disconnect the tube connecting the turbocharger to the air cleaner assembly. 28. Position and attach the engine hoist to the lift bar or chain and place tension on the bar or chain by operating hoist. 19.
Remove all coolant tubes, ground straps, air lines, fuel lines, hydraulic hoses or tubes, throttle linkage and electrical wiring harnesses that are attached to the engine and would prevent its removal. 29. Remove the clutch linkage and bracket retaining bolts (manual transmission). 20. Remove the air cleaner assembly, if required. 30. Remove torque converter access panel and remove capscrews that secure the torque converter to the flywheel (automatic transmission). 21. Remove the exhaust bracket from the clutch, or the torque converter, flywheel housing and exhaust clamp at the turbocharger. 31. Remove the retaining bolts that secure the engine mounts to the engine. 22.
Remove power steering hoses and the reservoir, if applicable. 32. Obtain assistance for removal of the engine. Remove engine while watching for obstructions that interfere with its removal such as engine or chassis components, brackets, clamps or other parts still attached to the engine. 23. Disconnect any electrical cables or wires still connected to the starter. Remove three mounting capscrews from the mounting flange and remove the starter. 33. Refer to the ENGINE DISASSEMBLY section of this manual for procedures for mounting the engine on an engine stand. 24. Support the transmission with an appropriate transmission jack. 25.
Remove the retaining bolts that secure the transmission bell housing to the flywheel housing. Page 3-3 200 ENGINE REMOVAL