EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE TABLE OF CONTENTS 1 ROCKER COVER 1.1 DESCRIPTION AND OPERATION OF ROCKER COVER AND RELATED PARTS ...................................................................................................... 1-3 1.2 REMOVAL OF THE ROCKER COVER .................................................... 1-4 1.3 CLEANING AND INSPECTION OF THE ROCKER COVER ................... 1-6 1.4 INSTALLATION OF THE ROCKER COVER ............................................ 1-7 2 CAMSHAFT AND ROCKER SHAFT/ENGINE BRAKE ASSEMBLY 2.1 DESCRIPTION AND OPERATION OF CAMSHAFT AND ROCKER SHAFT/ENGINE BRAKE ASSEMBLY AND RELATED PARTS ...............
2-3 2.2 REMOVAL OF CAMSHAFT AND ROCKER SHAFT/ENGINE BRAKE ASSEMBLY .............................................................................................. 2-7 2.3 INSPECTION OF THE CAMSHAFT AND ROCKER SHAFT/ENGINE BRAKE ASSEMBLY ................................................................................. 2-15 2.4 INSTALLATION OF THE CAMSHAFT AND ROCKER SHAFT/ENGINE BRAKE ASSEMBLY .................................................................................
2-16 2.5 DD13 EGR COOLER CLEANING PROCEDURE TO REMOVE EXCESS FUEL FROM COOLER AFTER ENGINE BRAKE SOLENOID FAILURE 2-26 2.6 DD15 EGR COOLER CLEANING PROCEDURE TO REMOVE EXCESS FUEL FROM COOLER AFTER ENGINE BRAKE SOLENOID FAILURE 2-31 3 CAMSHAFT HOUSING 3.1 REMOVAL OF THE CAMSHAFT HOUSING ........................................... 3-3 3.2 INSPECTION OF CAMSHAFT HOUSING ............................................... 3-8 3.3 INSTALLATION OF THE CAMSHAFT HOUSING ................................... 3-9 4 CAMSHAFT TIMING 4.1 CAMSHAFT TIMING VERIFICATION ...................................................... 4-3 4.2 TIMING THE CAMSHAFTS WITH THE GEAR TRAIN INSTALLED ........
4-6 5 GEAR TRAIN AND ENGINE TIMING 5.1 DESCRIPTION AND OPERATION OF GEAR TRAIN AND RELATED PARTS ...................................................................................................... 5-3 5.2 ENGINE GEAR TRAIN INSTALLATION AND TIMING ............................ 5-8 5.3 CHECKING AND ADJUSTING GEAR LASH WITH CAMSHAFT HOUSING REMOVED ............................................................................. 5-16 6 WATER MANIFOLD 6.1 DESCRIPTION AND OPERATION OF DD15 & DD16 WATER MANIFOLD AND RELATED COMPONENTS .......................................... 6-3 6.2 REMOVAL OF THE DD15 & DD16 WATER MANIFOLD .........................
6-5 6.3 CLEANING AND INSPECTION OF THE DD15 & DD16 WATER MANIFOLD ............................................................................................... 6-7 6.4 INSTALLATION OF THE DD15 & DD16 WATER MANIFOLD ................. 6-8 All information subject to change without notice. DDC-SVC-MAN-0081 2010 Copyright © 2010 DETROIT DIESEL CORPORATION i