Caterpillar CBC40EW Manual (EN)

40 AMP AUTOMATIC WHEEL BATTERY CHARGER WITH ENGINE START INSTRUCTION MANUAL 40 AMPERIOS CARGADOR DE BATERHA DE RUEDA AUTOMБTICO CON ARRANQUE DEL MOTOR MANUAL DE INSTRUCCIONES ©2014 Caterpillar. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” “Caterpillar Corporate Yellow,” the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Baccus Global, a licensee of Caterpillar, Inc. ©2014 Caterpillar. Caterpillar.

CAT, CATERPILLAR, sus respectivos logotipos, “Caterpillar Yellow”, “Caterpillar Yellow corporativa”, el “Power Edge” imagen comercial asн como la identidad corporativa y de producto aquн utilizados, son marcas comerciales de Caterpillar y no pueden utilizarse sin autorizaciyn. Baccus Global, un concesionario de la marca Caterpillar, Inc. Baccus Global, LLC,, 595 S. Federal Highway, Suite 210, Boca Raton, FL 33432 www.Baccusglobal.com Toll-free / Lнnea gratuita: 855-806-9228 (855-806-9CAT) or International / Internacional: 561-826-3677 CBC40EW English page 2 Espacol pagina 18 Printed in China / Impreso en China SAVE THIS MANUAL FOR FUTURE REFERENCE.

CONSERVE ESTE MANUAL PARA FUTURAS CONSULTAS. BC 36 36 CBC40EW_ManualENSP_120214.indd 36-1 12/2/2014 1:26:17 PM

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This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. Changes or modifications not approved by the party responsible for compliance could void user’s authority to operate the equipment. SAFETY GUIDELINES / DEFINITIONS Ground fault circuit interrupter (GFCI) protection should be provided on the circuits or outlets to be used. Receptacles are available having built in GFCI protection and may be used for this measure of safety. Extension Cords An extension cord should not be used unless absolutely necessary.

Use of an improper extension cord could result in a risk of fire and electric shock, and will void warranty. If an extension cord must be used, make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Recommended Minimum AWG Size for Extension Cords for Battery Chargers AC Input Rating American Wire Gauge (AWG) Size of Cord Amperes Length of Cord, feet (m) Equal to or But less 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.6) greater than than 0 2 18 18 18 16 2 3 18 18 16 14 3 4 18 18 16 14 4 5 18 18 14 12 5 6 18 16 14 12 6 8 18 16 12 10 8 10 18 14 12 10 10 12 16 14 10 8 12 14 16 12 10 8 14 16 16 12 10 8 16 18 14 12 8 8 18 20 14 12 8 6 DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION:

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage. RISK OF UNSAFE OPERATION. When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed.

Manufacturer strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed. Read and understand all warnings and operating instructions before using any tool or equipment. IMPORTANT SAFETY INSTRUCTIONS Power Cord Safety The battery charger is for use on a nominal 120 volt circuit, and has a grounding plug that looks like the plug illustrated in Figure A. A temporary adapter, which looks like the plug illustrated in Figures B and C may be used to connect this plug to a two-pole receptacle as shown in Figure B if a properly grounded outlet is not available.

The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. DANGER: Before using adapter as illustrated, be certain that center screw of outlet plate is grounded. The green-colored rigid ear or lug extending from adapter must be connected to a properly grounded outlet– make certain it is grounded. If necessary, replace original outlet cover plate screw with a longer screw that will secure adapter ear or lug to outlet cover plate and make ground connection to grounded outlet. WARNING: This product or its power cord contains lead, a chemical known to the State of California to cause cancer and birth defect or other reproductive harm.

Wash hands after handling. GENERAL SAFETY WARNINGS AND INSTRUCTIONS FOR ALL BATTERY CHARGERS READ ALL INSTRUCTIONS WARNING: Read all instructions before operating product. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Avoid dangerous environments. Don’t use battery chargers in damp or wet locations. Keep children away. Keep away from children. This is not a toy! Store indoors. When not in use, battery chargers should be stored indoors in dry, and high or locked- up places – out of reach of children. Unplug the battery charger when not in use. Check for damaged parts.

Any part that is damaged should be properly repaired or replaced by manufacturer unless otherwise indicated elsewhere in this instruction manual before further use. SPECIFIC SAFETY INSTRUCTIONS FOR POWER CORDS Don’t abuse cord. Never carry appliance by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. Pull by plug rather than cord when unplugging the unit. DANGER: Never alter AC cord or plug provided – if it will not fit outlet, have proper outlet installed by a qualified electrician. Improper connection can result in a risk of an electric shock. 2 3 2 3 CBC40EW_ManualENSP_120214.indd 2-3 12/2/2014 1:26:19 PM

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SPECIFIC SAFETY INSTRUCTIONS FOR BATTERY CHARGERS 3. If it is necessary to remove battery from vehicle to charge, or to clean terminals, always remove WARNING: BURST HAZARD: Do not use the unit for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and damage property. Use the unit for charging/boosting a 12 volt lead-acid battery only. It is not intended to supply power to a low-voltage electrical system other than in a starter-motor application. Use of accessories and attachments: the use of any accessory or attachment not recommended by manufacturer for use with this battery charger could be hazardous. Stay alert.

Use common sense. Do not operate this equipment when you are tired or impaired. Do not operate the battery charger near flammable liquids or in gaseous or explosive atmospheres. Motors may spark, and the sparks might ignite fumes. grounded terminal from battery first. Make sure all accessories in the vehicle are off, so as not to cause an arc. 4. Clean battery terminals, taking care to avoid getting corrosive material in eyes. 5. Add distilled water in each cell until battery acid reaches level specified by battery manufacturer. This helps purge excessive gas from cells. Do not overfill.

For a battery without cell caps (maintenance free), carefully follow manufacturer’s charging instructions. 6. Study all battery manufacturer’s specific precautions, such as removing or not removing cell caps while charging, and recommended rates of charge. 7. Determine voltage of battery to be charged by referring to the vehicle manual. The unit is for WARNING: TO REDUCE THE RISK OF ELECTRIC SHOCK, FIRE AND/OR EXPLOSION: • Do not operate near flammable materials, fumes or gases. • Do not expose to extreme heat or flames. • Never immerse the battery charger in water or any other liquid, or use when wet. • Do not open the battery charger — there are no user-serviceable parts inside.

Opening the unit may result in a risk of electric shock or fire, and will void warranty. • Do not operate unit with damaged cord or plug; or if the unit has received a sharp blow, been dropped, or otherwise damaged in any way. • Be careful to avoid dropping a metal tool onto the battery. It might spark or short-circuit the battery or other electrical part and cause an explosion. charging a 12 volt lead-acid battery only. Charger Location IMPORTANT: Only use the unit on a flat, level surface to avoid movement during operation. If it must be used on a slanting or uneven surface, take proper precautions to secure the wheels to avoid shifting or movement before use.

• Locate charger as far away from battery as cables permit. • Never place charger directly above battery being charged; gases from battery will corrode and damage charger. • Never allow battery acid to drip on charger when reading gravity or filling battery. • Never operate charger in a closed-in area or restrict ventilation in any way. • Marine batteries must be removed and charged on shore. • Do not set a battery on top of charger. WARNING: RISK OF EXPLOSIVE GASES: • Working in the vicinity of a lead acid battery is dangerous. Batteries generate explosive gases during normal battery operation.

For this reason, it is of the utmost importance that each time before using the battery charger you read this manual and follow instructions exactly. • To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary markings on these products and on the engine. • This equipment employs parts (switches, relays, etc.) that produce arcs or sparks. Therefore, if used in a garage or enclosed area, the unit MUST be placed not less than 18 inches above the floor. • THIS UNIT IS NOT FOR USE BY CHILDREN AND SHOULD ONLY BE OPERATED BY ADULTS. CAUTION:

TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE: • NEVER ATTEMPT TO CHARGE A FROZEN BATTERY. • Do not charge the battery while the engine is operating. • Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons. • Vehicles that have on-board computerized systems may be damaged if vehicle battery is jump-started. Before jump-starting, read the vehicle’s owner’s manual to confirm that external-starting assistance is suitable. • When working with lead acid batteries, always make sure immediate assistance is available in case of accident or emergency. • Always have protective eyewear when using this product:

contact with battery acid may cause blindness and/or severe burns. Be aware of first aid procedures in case of accidental contact with battery acid. • Have plenty of fresh water and soap nearby in case battery acid contacts skin. • If battery acid contacts skin or clothing, wash immediately with soap and water for at least 10 minutes and get medical attention immediately. • Never smoke or allow a spark or flame in vicinity of vehicle battery, engine or battery charger. • Remove personal metal items such as rings, bracelets, necklaces and watches when working with a lead acid battery.

A lead acid battery can produce a short circuit current high enough to weld a ring, or similar metal object, to skin causing a severe burn. • Never allow battery acid to come in contact with this unit. • Do not operate this unit in a closed area or restrict ventilation in any way. • Always turn the battery charger off by unplugging it when not in use. • Operate battery charger only as described in this Instruction Manual. • Check battery charger and components periodically for wear and tear. Return to manufacturer for replacement of worn or defective parts immediately. Connection Precautions • Connect and disconnect output clamps only after removing AC cord from electric outlet.

• Never allow clamps to touch each other. • Attach clamps to battery and chassis as indicated in “Battery Installed in Vehicle” steps 5 and 6, or in “Battery Outside of Vehicle” steps 2 to 5. Follow these steps when the battery is installed in a vehicle WARNING: A spark near the battery may cause an explosion. To reduce risk of a spark near the battery: 1. Position AC and clamp cords to reduce risk of damage by hood, door, or moving engine part. 2. Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons. 3. Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has larger diameter than NEGATIVE (NEG, N, –) post. 4.

Determine which post of battery is grounded (connected) to the chassis. If negative post is grounded to chassis (as in most vehicles), see 5. If positive post is grounded to the chassis, see 6. 5. For negative-grounded vehicle, connect POSITIVE (RED) clamp from battery charger to POSITIVE (POS, P, +) ungrounded post of battery. Connect NEGATIVE (BLACK) clamp to vehicle chassis or engine block away from battery. Do not connect clip to carburetor, fuel lines, or sheet-metal body parts. Connect to heavy gauge metal part of the frame or engine block. 6. For positive-grounded vehicle, connect NEGATIVE (BLACK) clamp from battery charger to NEGATIVE (NEG, N, –) ungrounded post of battery.

Connect POSITIVE (RED) clamp to vehicle chassis or engine block away from battery. Do not connect clip to carburetor, fuel lines or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine block. 7. When disconnecting charger, disconnect AC cord, remove clamp from vehicle chassis, and then remove clamp from battery terminal. 8. Do not charge the battery while the engine is operating. 9. See operating instructions for length of charge information. Follow these steps when the battery has been removed from a vehicle WARNING: A spark near the battery may cause an explosion. To reduce risk of a spark near the battery: 1. Check polarity of battery posts.

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3. Connect the Positive (RED) battery clamp to the Positive battery post (marked POS, P, + or red). 4. Stand as far back from the battery as possible, and do not face battery when making final ASSEMBLING THE UNIT connection. 5. Carefully connect the NEGATIVE (BLACK) charger clamp to the free end of the battery cable Wheel Set Assembly connected to the negative terminal. 6. When disconnecting charger, always do so in reverse sequence of connecting procedure and break PARTS: first connection while as far away from battery as practical. Note: A marine (boat) battery must be removed and charged on shore. To charge it on board requires equipment specifically designed for marine use.

This unit is NOT designed for such use. • Check unit periodically for wear and tear. Return to manufacturer for replacement of worn or defective parts immediately. WHEELS (2 in total) WHEEL COVER (2 in total) Ш6mm SPRING WASHER (2 in total) Ш8mm PLAIN WASHER (2 in total) FIRST AID Skin: If battery acid comes in contact with skin, rinse immediately with water, then wash thoroughly with soap and water. If redness, pain, or irritation occurs, seek immediate medical attention. Eyes: If battery acid comes in contact with eyes, flush eyes immediately, for a minimum of 15 minutes and seek immediate medical attention. LCD liquid crystal display: If liquid crystal comes in contact with your skin:

Wash area off completely with plenty of water. Remove contaminated clothing. If liquid crystal gets into your eye: Flush the affected eye with clean water and then seek medical attention. If liquid crystal is swallowed: Flush your mouth thoroughly with water. Drink large quantities of water and induce vomiting. Then seek medical attention. • Read and Understand This Instruction Manual Before Using This Unit. SAVE THESE INSTRUCTIONS WHEEL NUT (2 in total) Ш6mm PLAIN WASHER (2 in total) WHEEL SHAFT ASSEMBLY: WARNING: TO REDUCE THE RISK OF INJURY: Follow these instructions and those published by the battery manufacturer and manufacturer of any equipment you intend to use with this unit.

Review cautionary markings on this product and on engine. INTRODUCTION Thank you for selecting the Cat ® 40 Amp automatic wheel battery charger. With proper care and use, it will give you years of dependable service. This battery charger has a high charge rate of up to 40 amps, and 792 watts of engine starting power. Ш8mm Plain washers Wheel Shaft Wheels Ш6mm Plain washers Ш6mm Spring Washers Wheel Nuts Wheel Covers 1. Align one Wheel Set (Ш8mm Plain Washer, Wheel, Ш6mm Plain Washer, Ш6mm Spring Washer and Wheel Nut, assembled in the sequence shown in the illustration) and attach to each end of the Wheel Shaft. 2. Screw the Wheel Nuts for each end of the Wheel Shaft. 3.

Snap the Wheel Covers into the centre slot of each Wheel. 6 7 6 7 CBC40EW_ManualENSP_120214.indd 6-7 12/2/2014 1:26:19 PM

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