Section 3 – Installation and Operation Page 3-1 CFP83 Series Section 3 – Installation and Operation Section Contents Page Installation Overview..........................................................................................................................................3-3 Physical Engine Installation ..............................................................................................................................3-4 Fuel Supply Installation .....................................................................................................................................3-6 Fire Pump Installation ........................................................................................................................................3-6 Raw Water Supply Installation ..........................................................................................................................3-7 Battery and Electrical Installation...................................................................................................................3-13 Signal and Control Installation........................................................................................................................3-14 Coolant System Preparation ...........................................................................................................................3-15 Fuel System Preparation..................................................................................................................................3-19 Lubricating Oil System Preparation ...............................................................................................................3-18 Pre-Start Inspections........................................................................................................................................3-21 Pre-Lubricate the Engine (CFP83-F10, F20, F30) ..........................................................................................3-22 Pre-Lubricate the Engine (CFP83-F40)...........................................................................................................3-23 Lubricate Zerk Fittings on Auxiliary Drive Shaft ...........................................................................................3-24 Check Engine to Pump Alignment..................................................................................................................3-25 Initial Start-Up ...................................................................................................................................................3-26 Initial Start .........................................................................................................................................................3-34 Second Start......................................................................................................................................................3-36 Rated Speed Setpoint Adjustment (CFP83-F10, F20, F30)...........................................................................3-37 Rated Speed Setpoint Adjustment (CFP83-F40)............................................................................................3-39 Overspeed Setpoint Adjustment and Testing................................................................................................3-41 Crank Terminate Adjustment and Testing .....................................................................................................3-45 Isolated Acceptance Testing ...........................................................................................................................3-48 Integrated Acceptance Testing .......................................................................................................................3-48 General Operating Information .......................................................................................................................3-49 Normal Remote Starting Procedure................................................................................................................3-49 Normal Local Starting Procedure ...................................................................................................................3-50 Jumpering the Batteries...................................................................................................................................3-53 Operating the Engine .......................................................................................................................................3-54 Emergency Manual Starting Procedures .......................................................................................................3-55 Emergency Manual Mode Electric Start .........................................................................................................3-56 Drawing No.
9777, Section 3, Rev. 02-07