SEN00055-02 00 Index and foreword S-5 Engine does not rotate smoothly....................................................................................... 12 S-6 Engine lacks output (or lacks power) ................................................................................ 13 S-7 Exhaust smoke is black (imcomplete combustion) ........................................................... 14 S-8 Oil consumption is excessive (or exhaust smoke is blue)................................................. 15 S-9 Oil becomes contaminated quickly....................................................................................
16 S-10 Fuel consumption is excessive ....................................................................................... 17 S-11 Oil is in coolant (or coolant spurts back, or coolant level goes down)............................. 18 S-12 Oil pressure drops........................................................................................................... 19 S-13 Oil level rises (water, fuel in oil)....................................................................................... 20 S-14 Coolant temperature becomes too high (overheating)....................................................
21 S-15 Abnormal noise is made.................................................................................................. 22 S-16 Vibration is excessive...................................................................................................... 23 50 Disassembly and assembly General information on disassembly and assembly SEN00944-00 How to read this manual.......................................................................................................... 2 Coating materials list ...............................................................................................................
4 Special tool list......................................................................................................................... 7 Sketches of special tools ......................................................................................................... 12 Engine and cooling system, Part 1 SEN00945-00 Removal and installation of fuel supply pump assembly ......................................................... 2 Removal and installation of cylinder head assembly ............................................................... 6 Removal and installation of fuel injector assembly ..................................................................
18 Removal and installation of engine front seal .......................................................................... 20 Removal and installation of engine rear seal........................................................................... 23 Engine and cooling system, Part 2 SEN00946-00 Removal and installation of engine assembly.......................................................................... 2 Removal and installation of radiator assembly ........................................................................ 9 Removal and installation of air aftercooler assembly ..............................................................
13 Removal and installation of fan drive assembly....................................................................... 14 Removal and installation of fan motor assembly ..................................................................... 15 Removal and installation of fuel tank assembly....................................................................... 16 Removal and installation of damper assembly ........................................................................ 18 Removal and installation of engine hood assembly.................................................................
19 Power train, Part 1 SEN00947-00 Removal and installation of power train unit assembly............................................................ 2 Disconnection and connection of power train unit assembly................................................... 5 Disassembly and assembly of PTO assembly......................................................................... 9 Disassembly and assembly of torque converter assembly...................................................... 15 Disassembly and assembly of TORQFLOW transmission assembly ......................................
20 Power train, Part 2 SEN00948-00 Disassembly and assembly of HSS assembly......................................................................... 2 Removal and installation of final drive assembly ..................................................................... 20 Disassembly and assembly of final drive assembly................................................................. 22 Undercarriage and frame, Part 1 SEN00949-00 Removal and installation of track frame assembly .................................................................. 2 Removal and installation of idler assembly..............................................................................
4 Disassembly and assembly of idler assembly ......................................................................... 5 Removal and installation of recoil spring assembly ................................................................. 9 Disassembly and assembly of recoil spring assembly............................................................. 10 Removal and installation of track roller assembly.................................................................... 14 Disassembly and assembly of track roller assembly ...............................................................
15 Removal and installation of carrier roller assembly ................................................................. 19 Disassembly and assembly of carrier roller assembly............................................................. 20 12 D65EX, PX, WX-15E0