Workshop Manual S3.8 Engine A030K288 (Issue 2) 01-2010 SERVICE DETAILS: ensure that the following service has been carried out. This service should be carried out by the authorised dealer. ) ROUTINE SERVICE - DAILY 1 (A-check) 1. Check engine oil level, top up is necessary. 2. Check fuel level in fuel tank and secure the tank cap. 3. Check coolant level in radiator & top up if necessary and secure the cap. 4. Check for leakage of coolant, fuel and lube oil and rectify. 5. Check if all instruments are 1. Check coolant level in radiator, top-up if necessary and secure radiator cap. 2. Lubricate with the oil can. Controls to the fuel injection pump. 3.
Check oil level in FIP and governor and top- up if necessary. 4. Check the oil level in the sum and top-up if necessary. functioning. 5. Clean air cleaner. 2) ONE TIME SERVICE 6. Check and tighten if necessary : Commissioning Service Delivery valve holders, injection pressure lines, leak-off lines, oil sump screws, heat exchanger bolts, oil pressure connection on heat exchanger, coolant temperature transducer on upper cooling line, exhaust manifold, push rod cover, timing gear cover, cylinder head cover, air filter mounting, air hose connection, engine and radiator mountings, radiator hose connection, fuel filter mounting bolts, alternator and starter motor.
This service is to be performed only once at the time of commissioning the engine. THE MAINTENANCE SCHEDULE 3) REGULAR SERVICING ACCORDING TO In the chart indicating Maintenance Intervals the type of service to be performed are specified according to the hours of operation and the fuel consumed. The Service intervals prescribed in the chart are valid for normal operating conditions. Abnormal or extreme operating conditions would necessitate servicing at shorter intervals. 7. Check connections of starter motor and alternator and tighten if necessary. 8. Check for leakage of fuel at : Fuel lines, pre-filter on feed pump, fuel filter. 9. Check for leakage of engine oil at :
RECORDING OF SERVICES Oil sump, cylinder head cover, push rod cover, timing gear cover, oil filter, heat exchanger and oil pressure connections. The maintenance jobs which have been carried out at specified intervals are to be recorded in the OPERATOR’S SERVICE BOOK. As per the chosen basis for servicing, the actual hours of operation or the amount of fuel consumed are to be entered in the appropriate columns. COMMISSIONING SERVICE 10. Check for leakage of coolant at : Radiator (check cap), water pump, thermostat, hose connections and coolant temperature transducer. 11.
Remove and clean engine breather cap strain At the time of commissioning the Equipment and before the engine is put to operation, please in kerosene oil and by blowing air in reverse direction and refit. 12. Tighten cylinder head nuts (with engine warm) and in correct sequence. Check valve clearance and adjust if necessary. (This is to 21