Start-up Report – Warranty . . . . . . . . . . . . . . . 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Environment and safety . . . . . . . . . . . . . . . . . . 5 Environmental responsibility . . . . . . . . . . . . . 5 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Warnings and advisories . . . . . . . . . . . . . . . . . 6 Certification . . . . . . . . . . . . . . . . . . . . . . . . . 11 Scania engines engine warranty for industrial engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Emission control systems warranty. . . . . . . .
12 Emission control system warranty statement 12 California emission control warranty statement 16 Your warranty rights and obligations . . . . . . 16 Manufacturer's warranty coverage . . . . . . . . 16 Owner's warranty responsibilities . . . . . . . . . 16 SCR catalytic converter . . . . . . . . . . . . . . . . . 17 Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 19 Component identification . . . . . . . . . . . . . . . . 20 SCR system. . . . . . . . . . . . . . . . . . . . . . . . . . 21 Starting and running . . . . . . . . . . . . . . . . . . . . 23 Checks before running . . . . . . . . . . . . . . . . . 23 Reductant pump . . . . . . . . . . . . . . . . . . . . . .
24 Starting the engine . . . . . . . . . . . . . . . . . . . . 25 Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 29 Checks after running . . . . . . . . . . . . . . . . . . . 29 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Engines with few hours of operation . . . . . . 31 Cleaning the engine. . . . . . . . . . . . . . . . . . . . 31 Maintenance intervals . . . . . . . . . . . . . . . . . . 32 Biodiesel (FAME). . . . . . . . . . . . . . . . . . . . . 33 Lubrication system . . . . . . . . . . . . . . . . . . . . . 34 Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34 Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Checking oil level . . . . . . . . . . . . . . . . . . . . . 35 Changing the oil . . . . . . . . . . . . . . . . . . . . . . 36 Labels for top-up engine oil grade . . . . . . . . 37 Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Cleaning the centrifugal oil cleaner . . . . . . . 38 Operational testing . . . . . . . . . . . . . . . . . . . . 44 Renewing the oil filter. . . . . . . . . . . . . . . . . . 45 Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 46 Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Checking coolant level . . . . . . . . . . . . . . . . .
49 Checking antifreeze and corrosion inhibitor. 49 Antifreeze and corrosion inhibitor . . . . . . . . 50 Changing coolant . . . . . . . . . . . . . . . . . . . . . 51 Cleaning the cooling system . . . . . . . . . . . . . 53 Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Reading the vacuum indicator. . . . . . . . . . . . 55 Renewing the filter element . . . . . . . . . . . . . 55 Renewing the safety cartridge. . . . . . . . . . . . 56 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 General information on the XPI system. . . . .57 Checking fuel level . . . . . . . . . . . . . . . . . . .
.57 Renewing the fuel filter with draining nipple 58 Renewing the fuel filter using a suction tool .60 Bleeding the fuel system using a suction tool63 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . .64 Checking the drive belt . . . . . . . . . . . . . . . . .64 Checking for leaks . . . . . . . . . . . . . . . . . . . . .65 Checking and adjusting the valve clearance .66 Renewing the reductant filter. . . . . . . . . . . . .69 Cleaning the reductant tank filler filter . . . . .71 Cleaning the reductant tank ventilation filter.71 Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Composition of the fuel . . . . . . . . . . . . . . . .
.72 Sulphur content of fuel. . . . . . . . . . . . . . . . . .72 Temperature dependency of the fuel . . . . . . .74 Reductant for SCR . . . . . . . . . . . . . . . . . . . . . .75 Responsibility and quality requirements . . . .75 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Preparing the engine for storage . . . . . . . . . . .76 Handling the engine . . . . . . . . . . . . . . . . . . . .76 Preservative coolant . . . . . . . . . . . . . . . . . . . .76 Preservative fuel. . . . . . . . . . . . . . . . . . . . . . .76 Preservative oil. . . . . . . . . . . . . . . . . . . . . . . .77 Preparations for storage . . . . . . . . . . . . . . . . .77 Technical data . . . . . .
. . . . . . . . . . . . . . . . . . . .79 General data . . . . . . . . . . . . . . . . . . . . . . . . . .79 Lubrication system. . . . . . . . . . . . . . . . . . . . .79 Injection system . . . . . . . . . . . . . . . . . . . . . . .80 Cooling system. . . . . . . . . . . . . . . . . . . . . . . .80 Intake system . . . . . . . . . . . . . . . . . . . . . . . . .80 Electrical system . . . . . . . . . . . . . . . . . . . . . .80 Scania Assistance . . . . . . . . . . . . . . . . . . . . . . .81 OPM 200 en-GB 3 © Scania CV AB 2015, Sweden