Hyundai Equipment Warranty Manual (EN)

HYUNDAI EQUIPMENT LIABILITY WARRANTY THE WARRANTY IS THE ONLY OBLIGATION OF HYUNDAI OR A HYUNDAI DEALER TO THE PURCHASER OR ANYONE ELSE CONCERNING A PRODUCT, ITS SERVICE, ITS USE OR PERFORMANCE OR ITS LOSS OF USE OR FAILURE TO PERFORM.

NEITHER HYUNDAI NOR A HYUNDAI DEALER HAVE MADE AND NEITHER WILL MAKE ANY OTHER EXPRESSED OR IMPLIED REPRESENTATION, WARRANTY OR AGREEMENT CONCERNING A PRODUCT, NEITHER HYUNDAI NOR A HYUNDAI DEALER HAVE MADE OR WILL MAKE ANY REPRESENTATION, WARRANTY OR AGREEMENT CONCERNING A PRODUCT’S MERCHANTABILITY OR OTHER QUALITY, IT’S SUITABILITY FOR PURCHASER’S PURPOSE (EVEN IF A PURCHASER HAS INFORMED HYUNDAI OR A HYUNDAI DEALER OF THAT PURPOSE), IT’S DURABILITY, PERFORMANCE OR OTHER CONDITION.

EVEN IF HYUNDAI OR A HYUNDAI DEALER WAS ADVISED OF THE POSSIBILITY OF SUCH LOSS, NEITHER HYUNDAI NOR A HYUNDAI DEALER WILL BE LIABLE TO PURCHASER OR ANYONE ELSE FOR ANY INDIRECT, INCIDENTAL CONSEQUENTIAL, PUNITIVE, ECONOMIC, COMMERCIAL, OR SPECIAL LOSS WHICH IN ANY WAY ASSOCIATED WITH A PRODUCT. THIS INCLUDES ANY LOSS OF USE OR NON-PERFORMANCE OF A PRODUCT, ANY REPLACEMENT RENTAL OR ACQUISITION COST, ANY LOSS OF REVENUE OR PROFITS, ANY FAILURE TO REALIZE EXPECTED SAVINGS, ANY INTEREST COSTS, ANY IMPAIRMENT OF OTHER GOODS, ANY INCONVENIENCE OR ANY LIABILITY OF THE PURCHASER TO ANY OTHER PERSON.

PURCHASER MAY NOT ATTEMPT TO ENLARGE ITS RIGHTS UNDER THE WARRANTY BY MAKING CLAIM, FOR INDEMNITY, FOR BREACH OF CONTRACT, FOR BREACH OF COLLATERAL WARRANTY, FOR A TORT (INCLUDING NEGLIGENCE, MISREPRESENTATION OR STRICT LIABILITY) OR BY CLAIMING ANY OTHER CAUSE OF ACTION. THE WARRANTY IS A CONDITION OF SALE OF THE PRODUCT TO THE PURCHASER AND WILL THEREFORE APPLY EVEN IF THE PURCHASER ALLEGES THAT THERE IS A TOTAL FAILURE OF THE PRODUCT. TRACK LOADER WARRANTY ORIGINAL RUBBER TRACKS ARE WARRANTED FOR A PERIOD OF 2 YEARS OR 1000 HOURS, WHICHEVER OCCURS FIRST, STARTING FROM THE DELIVERY DATE TO THE FIRST USER. TRACKS WILL BE PRO-RATED AFTER THE FIRST 300 HOURS OF OPERATION.

THE FOLLOWING WILL VOID THE WARRANTY: 1. FAILURE TO PROVIDE HYUNDAI A COMPLETE COPY OF THE OWNERS WARRANTY REGISTRATION AND DELIVERY FORM WITHIN 30 DAYS FROM THE DATE OF THE FIRST DELIVERY. 2. FAILURE TO PERFORM PROPER MAINTENANCE, SERVICE, OR OPERATING PROCEDURES AS RECOMMENDED IN THE OWNERS AND OPERATORS MANUAL. 3. REPAIR OR REPLACEMENT BY ANYONE OTHER THAN AN AUTHORIZED DEALER. 4. MISUSE, ABUSE, NEGLECT, OR IMPROPER ADJUSTMENT, ACCIDENT OR IMPROPER APPLICATION. 5. ANY MODIFICATION OR REMOVAL OF PARTS, UNLESS AUTHORIZED BY HYUNDAI EQUIPMENT 2000 INC.

FOR INFORMATION ON LOADERS LIMITED WARRANTY PLEASE REFER TO WARRANTY STATEMENT 47384/1 (UNITED STATES, CANADA AND AUSTRALIA) OR STATEMENT 48053 (ALL OTHER COUNTRIES) WHICH IS INCLUDED WITH YOUR DELIVERY PACKAGE. N.B. Read and practice your Hyundai operating and servicing instructions. Failure to do this may void the warranty.

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INDEX 1. SAFETY INSTRUCTIONS 4. MAINTENANCE 4.1 Preventive Maintenance Service Schedule 4.2 Service Access 4.3 Daily Service Checks 4.4 50 Hour Service Checks 4.5 150 Hour Service Check 4.6 Final Drive maintenance 4.7 Hydraulic/Hydrostatic System Maintenance 4.8 Engine Maintenance 4.9 Air Cleaner Maintenance 4.10 Engine Cooling System 4.11 Electrical System 4.12 Tire Maintenance 4.13 Track Maintenance 4.14 Troubleshooting 4.15 Hydraulic/Hydrostatic Circuit 4.16 Special Tools 2.

CONTROLS 2.1 Instrument Panel 2.2 Control Lever Handles 2.3 Seat And Seat Belt 2.4 Seat Bar 2.5 Parking Brake 2.6 Throttle Control 2.7 Lift Arm Supports 2.8 Steering Controls 2.9 Electrical Solenoid Auxiliary 2.10 Foot Controls 2.11 Hand Controls 2.12 Quick-Tach 2.13 Electrical Panel 2.14 Two Speed Option (Not available on all models) 3. OPERATIONS 3.1 Starting Instructions 3.2 Operating Procedures (Wheel Loader) 3.3 Operating Procedures (Track Loader) 3.4 Filling From A Pile 3.5 Digging with a Bucket 3.6 Leveling and Backfilling 3.7 Auxiliary Hydraulics 3.8 Lifting 3.9 Towing 3.10 Securing and Transporting 3.11 Lowering Lift Arms 3.12 Accumulator 5.

SPECIFICATIONS 5.1 Loader Specifications 5.2 Torque Specifications 5.3 Decals 6. ATTACHMENTS AND BUCKETS 6.1 Hyundai Approved Buckets And Attachments

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FOREWORD This book has been written to give the Owner / Operator necessary operating, servicing and preventative maintenance instructions on the loader. Read this manual completely and know the loader before operating or servicing it. Do not do any service procedures that are not in the Operator’s manual. Only service personnel that have had training in the service of this loader can do these service procedures. Reference Information Write the correct information for your loaders in the spaces below. Always use these numbers when referring to your loader. Model No. Serial No.

Dealer Name Address Phone Throughout this manual the terms DANGER, WARNING and CAUTION are used to indicate the degree of hazard in terms of personal safety. These words will be used in conjunction with the Safety - Alert symbol, a triangle with an exclamation mark. Throughout this manual, the term IMPORTANT is used * To indicate that instructions are necessary before operating or servicing the loader. * To show important procedures which must be followed to prevent damage to the loader or attachment. This warning indicates an immediate hazard which WILL result in severe personal injury or death. DANGER Instructions are necessary before operating or servicing this machine.

Read the operators manual and service decals on the loader. Follow warnings and instructions in this manual when making repairs, adjustments or servicing. Check for correct operation after adjustments and repairs. IMPORTANT This warning indicates hazards or unsafe practices which COULD result in severe personal injury or death. WARNING This notice shows important procedures which must be followed to prevent damage to the loader or attachment. IMPORTANT This warning indicates hazards or unsafe practices which COULD result in minor personal injury or product or property damage. CAUTION

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1. SAFETY PRECAUTIONS The following precautions are suggested to help prevent accidents. A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. Read and take the following precautions before operating this loader to help prevent accidents. Equipment should be operated only by those who are responsible and instructed to do so. 1. Read this manual carefully before using the loader. Working with unfamiliar equipment can lead to accidents. 11. Do not dismount from the loader and leave the loader lift arms raised, unless following specific service procedures.

Always lower the lift arms down against the frame and drop the attachment down to contact the ground. 2. Do not allow anyone to ride on the loader with the operator. 12. Always be watchful of bystanders when operating the loader. 3. Make sure the seat bar is installed and functioning at all times. 13. Always carry the attachment low for maximum stability and visibility. 4. Never run the engine in a closed building without adequate ventilation, as the exhaust fumes can cause death. 5. Always fasten the seat belt around you before starting the engine. Never fasten the seat belt behind you. 14. Exercise extreme caution when operating the loader with a raised attachment. 6.

Never attempt to start the engine while standing beside the unit unless as specified in this manual or under specific service and backhoe operation procedures. Start the engine only while sitting in the operator’s seat with the seat belt fastened around you. Always check to make certain that the seat is secured to the frame. 15. Never attempt to lift loads in excess of loader capacity. 16. Check that the foot pedals are locked before getting out of the operator’s seat. 17. Keep both hands on the control levers while the loader is in motion. 7 Keep the operator’s area free of debris. MAINTENANCE 8. Never enter or leave the loader while the engine is running.

Always lower the lift arms down against the frame, drop the attachment down to contact the ground, set the parking brake and shut off the engine prior to leaving the loader. 1. Stop the engine before performing any service on the loader. 2. Never refuel the loader while smoking or with the engine hot or running. 9. If the unit is equipped with a cab enclosure kit always close the door prior to operating the loader lift arms. 3. Replace all missing, illegible or damaged safety and warning decals. See Section 5.3 for list. 10.

Do not operate the loader unless all safety equipment, shields, seat belt, seat bar, hydraulic controls, parking brake, operator guard, and lift arm supports are working properly, as well as all safety and instruction decals are in place. 4. Do not modify or alter, or permit anyone to modify or alter this loader or any of its components or any loader function. 5. Do not bypass the safety system. Consult your authorized equipment dealer if your safety controls are malfunctioning. OPERATING THE LOADER 1. Always drive the loader at speeds compatible with safety, especially when operating over rough ground, unfamiliar terrain, when crossing ditches or when turning. 6.

Do not make mechanical adjustments while the loader is in motion or when the engine is running. However, if minor engine adjustments must be made, securely block the loader with the wheels clear of the ground, and use extreme caution. 2. Avoid jerky turns, starts, stops, or reverses. 3. Use care when operating on steep grades to maintain proper stability. 7. Do not attempt to repair or tighten hydraulic hoses when the system is under pressure, when the engine is running or when the lift arms are raised. 4. Do not turn the loader while the lift arms are in the raised position. 8. Do not get under the attachment or lift arms or reach through the lift arms when they are raised. 5.

Be careful when driving through door openings or under overhead objects. Always make sure there is sufficient clearance for the operator’s guard. 9. Never attach the chains or ropes to the operator’s guard for pulling purposes, as the loader can tip over. 6. When travelling on public roads, know the local rules and regulations and make sure your loader is equipped with the proper safety equipment. 10. Whenever servicing or replacing pins in cylinder ends, buckets, etc., always use a brass drift and a hammer. Failure to do so could result in injury from flying metal fragments. 7. Always be sure of water, gas, sewage and electrical line locations before you start to dig. 8.

Watch out for overhead and underground high-voltage electrical lines when operating the loader. 11. Cooling system operates under pressure which is controlled by the radiator cap. It is dangerous to remove the cap while system is hot. Always turn cap slowly to the first stop and allow the pressure to escape before removing the cap entirely. 9. Always park the loader on level ground where possible. If the loader is to be parked on an incline, always lower the attachment so it contacts the ground, set the parking brake and block the wheels/tracks. 12. Keep the operator and foot pedal areas free from debris. 13. For lifting and towing instructions, refer to Sections 3.8 and 3.9 of this manual.

10. Do not leave the loader when it is in motion. 5

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