7 . Remove the transmission cover : Start by removing the throttle control cover . Use a suitable type of pliers to remove the spring (1) . Then remove the end-nipple (2) and the spring (3) . Remove the oil pump cover and mark the gear wheels with a colour-pen before removing them . (When installing the gear wheels, the marked side must be facing outwards) . Remove the bracing pin of the camshaft using the special tool p/n 884839 . Never remove the bracing pin by punching it out, this can very well bend the camshaft . Remove the screws on the transmission cover and pull it straight outwards . 5 . Remove the fuel injection pumps .
Mark the pumps to ensure installation in the same cylinders from which they were removed . Take care of the shims . Remove the screws on the side of the engine block and lift out the pump lifters . 8 . The max .-volume-screw (1) and the max .-rev-screw (2) are set by Volvo Penta and must never be changed since this will affect the engine output . 6. Remove the pulley center bolt and pull off the pulley using puller p/n 9992265 . Place a protection pad between the puller and the crankshaft to avoid the crankshaft being damaged . 9 . Remove the control rod . Start by removing the plug at the rearof the block and thetwo screws on the pump plane, holding the control rod .