SERIES 40 ENGINE OPERATOR'S GUIDE TABLE OF CONTENTS INTRODUCTION .................................................................................. 1 NON-GENUINE AND REBUILT COMPONENT QUALITY ALERT .. 1 CAUTION SUMMARY .......................................................................... 3 GENERAL INFORMATION .................................................................. 11 ENGINE FEATURES ....................................................................... 11 COMPONENT LOCATION ............................................................... 11 ENGINE MODEL AND SERIAL NUMBER LOCATIONS ....................
16 TURBOCHARGER IDENTIFICATION ............................................. 17 OPERATING INSTRUCTIONS ............................................................ 18 PREPARATIONS FOR FIRST TIME ENGINE START ..................... 18 COOLING SYSTEM CHECKS .................................................... 18 LUBRICATION SYSTEM CHECKS ............................................. 19 FUEL SYSTEM CHECKS ............................................................ 20 OTHER CHECKS ........................................................................ 21 STARTING THE ENGINE ................................................................
22 ENGINE DIAGNOSTIC BUTTON ................................................ 23 INITIAL ENGINE START ............................................................. 23 EMERGENCY JUMP STARTING .................................................... 24 RUNNING THE ENGINE ................................................................. 26 OIL PRESSURE .......................................................................... 26 WARM-UP ................................................................................... 26 INSPECTION ............................................................................... 26 AVOID UNNECESSARY IDLING .................................................
27 STOPPING THE ENGINE ................................................................ 27 NORMAL STOPPING .................................................................. 27 SHUTDOWN WARNING LIGHT AND BUZZER .............................. 27 ROAD OPERATION ......................................................................... 28 COLD WEATHER OPERATION ...................................................... 28 HOT WEATHER OPERATION ......................................................... 29 EXTENDED IDLING PERIODS ....................................................... 29 SERIES 40 ELECTRONIC CONTROL SYSTEM ................................
31 All information subject to change without notice. (Rev. May 2004) iii DDC-SVC-MAN-0057 0305 Copyright © 2003 DETROIT DIESEL CORPORATION