The Charles Machine Works, Inc. JT7020 — Title

CONTENTS______________________ 5 Decals Decal Location - JT7020 ...................................... 8 Decal Location - Crane .................................... 364 Engine Components Air Filter System .............................................. 22 Battery & Power Cables ................................... 34 Charge Air Cooler ............................................ 26 Cold Start Kit ................................................... 36 Engine - Deutz Diesel .......................................... 16 Engine Mount .................................................. 18 Exhaust ...........................................................

24 Expansion Tank .............................................. 32 Fan Drive ......................................................... 28 Radiator ........................................................... 30 Throttle ............................................................ 20 Frame Components Cab Arm/ROPS ............................................. 102 Cab Door/Windows - Begins ........................... 106 Cab Door/Windows - Ends ............................. 104 Cab Heat/Air ................................................... 132 Cab Lock ....................................................... 130 Cable Tray ........................................................

50 Carriage ........................................................... 54 Carriage Sight Tube ........................................ 56 Chain Connector ............................................. 70 Console - Left ................................................. 122 Console - Left Switches ..................................... 124 Console - Right ............................................... 128 Covers - Cab .................................................. 112 Covers - Engine .................................................. 74 Covers - Front ................................................... 76 Covers - Hydraulic Reservoir/Pumps .......................

80 Cylinder Locks .................................................. 42 Drill Frame ....................................................... 40 Fuel Tank - Begins ............................................ 84 Fuel Tank - Ends .............................................. 82 Gearbox - Ground Drive Planetary .......................... 96 Gearbox - Rotation Drive ...................................... 58 Gearbox - Rotation Planetary ................................ 60 Gearbox - Thrust Planetary ................................... 66 Heat/Air Component Mount ............................ 136 Heat/Air Diagram ............................................

134 Hose Track Repair Section .............................. 52 Pipe Guide ....................................................... 44 Pivot ................................................................. 90 Rear View Mirror - Left ................................... 114 Rear View Mirror - Right ................................. 116 Saver Sub ........................................................ 72 Seat Mount - with Heat/Air ................................ 110 Seat Mount - without Heat/Air ............................ 108 Sound Insulation .............................................. 78 Stabilizers .........................................................

98 Stabilizer - Auxiliary .......................................... 100 Thrust Chain Idler/Adjustment ......................... 68 Thrust Control Kit ............................................. 64 Thrust Drive .................................................... 62 Tool Box/Battery Box - New Style ...................... 88 Tool Box/Battery Box - Old Style ....................... 86 Top Lining/Panel ........................................... 120 Track Group - Rubber - Ends ............................... 92 Track Group - Steel - Ends .................................. 94 Windshield Wipers/Washer ........................... 118 Wrenches - Front - Begins ...................................

48 Wrenches - Front - Ends ..................................... 46 Hydraulics Auxiliary Valve Hydraulics - Begins ................. 204 Auxiliary Valve Hydraulics - Ends ................... 202 Cab Swing Hydraulics ................................... 230 Case Drain - Ground Drive ................................ 226 Case Drain - Rotation/Thrust Motor ..................... 190 Case Drain - Rotation/Thrust Pump .................... 192 Charge Manifold ............................................. 200 Clamp - Rotating Hydraulics ............................... 210 Clamp - Stationary Hydraulics ............................. 212 Cooler Outlet Hydraulics ...............................

196 Cylinder Adjustment ...................................... 232 Fluid Pump (Fluid end) ..................................... 164 Fluid Pump (Power end) ................................... 166 Fluid Pump (Power end) L1122 - L1622 ................. 168 Ground Drive Hydraulics - Left ....................... 222 Ground Drive Hydraulics - Right ..................... 224 Hydraulic Control Valve set-up ....................... 208 Hydraulic Cylinder (2x1x3) ................................ 234 Hydraulic Cylinder (2x1.25x14.25) ...................... 236 Hydraulic Cylinder (3x1.75) ............................... 242 Hydraulic Cylinder (3.5x1.75x16) ........................

238 Hydraulic Cylinder (3.5x2) ................................ 244 Hydraulic Cylinder (4x2.25) ............................... 246 Hydraulic Cylinder (6x4x3) ................................ 240 Hydraulic Diagram - Auxiliary Functions ............. 148 Hydraulic Diagram - Hoist ............................... 152 Hydraulic Diagram - Pipe Loader ...................... 150 Hydraulic Diagram - Thrust - Rot/Mud - Begins .... 154 Hydraulic Diagram - Thrust - Rot/Mud - Ends ...... 146 Hydraulic Filler - Ends ..................................... 176 Hydraulic Reservoir ....................................... 170 Hydraulic Schematic - Auxiliary .......................

144 Hydraulic Schematic - Hoist ............................ 145 Hydraulic Schematic - Mud ............................. 143 Hydraulic Schematic - Pipe Loader .................. 140 Hydraulic Schematic - Rotation ....................... 141 Hydraulic Schematic - Thrust .......................... 142 Hydrostatic Gauge Hydraulics - Begins .......... 180 Hydrostatic Gauge Hydraulics - Ends ............. 178 Oil Cooler Hydraulics .................................... 194 Park Brake Hydraulics .................................. 228 Pilot Valve Hydraulics ................................... 198 Pivot Lift Hydraulics - Front ............................. 214 Continued ID0040618