Section 1 - Cylinder Block - Group 01 M11 Page 1-1 Section 1 - Cylinder Block - Group 01 Section Contents Camshaft - Cleaning and Inspection for Reuse .............................................................................................. 1-48 Cleaning........................................................................................................................................................ 1-48 Inspection......................................................................................................................................................
1-49 Page Camshaft - Magnetic Crack Inspection ........................................................................................................... 1-54 Bearing Journal - Limits of Acceptance.......................................................................................................... 1-56 Definitions of Indications................................................................................................................................ 1-55 Valve and Injector Lobe - Limits of Acceptance .............................................................................................
1-56 Camshaft Bushing - Replacement ................................................................................................................... 1-20 Cleaning........................................................................................................................................................ 1-20 Inspection...................................................................................................................................................... 1-21 Installation .....................................................................................................................................................
1-21 Removal........................................................................................................................................................ 1-20 Camshaft Gear - Replacement ......................................................................................................................... 1-50 Cleaning........................................................................................................................................................ 1-51 Inspection......................................................................................................................................................
1-51 Installation..................................................................................................................................................... 1-53 Removal........................................................................................................................................................ 1-50 Camshaft or Idler Gear - Magnetic Crack Inspection ...................................................................................... 1-57 Camshaft or Idler Gear - Limits of Acceptance...............................................................................................
1-58 Definitions of Indication ................................................................................................................................. 1-58 Connecting Rod - Bend and Twist Inspection ................................................................................................. 1-46 Alignment Inspection ..................................................................................................................................... 1-48 Fixture Calibration .........................................................................................................................................
1-46 Twist Inspection............................................................................................................................................. 1-48 Connecting Rod - Cleaning and Inspection for Reuse ................................................................................... 1-42 Cleaning........................................................................................................................................................ 1-42 Inspection......................................................................................................................................................
1-43 Connecting Rod - Magnetic Crack Inspection ................................................................................................ 1-45 Connecting Rod - Limits of Acceptance ......................................................................................................... 1-46 Connecting Rod Bearings - Cleaning and Inspection for Reuse .................................................................... 1-36 Cleaning........................................................................................................................................................
1-36 Inspection...................................................................................................................................................... 1-36 Crankshaft - Cleaning and Inspection For Reuse ........................................................................................... 1-28 Cleaning........................................................................................................................................................ 1-28 Inspection......................................................................................................................................................
1-28 Crankshaft Gear - Replacement ...................................................................................................................... 1-39 Inspection...................................................................................................................................................... 1-39 Installation..................................................................................................................................................... 1-40 Removal........................................................................................................................................................
1-39 Crankshaft Magnetic Crack Inspection ........................................................................................................... 1-30 Coil Shot (Circumferental Magnetization) ....................................................................................................... 1-31 Head Shot (Longitudinal Magnetization)......................................................................................................... 1-30 Magnetic Inspection - Limits of Acceptance ...................................................................................................
1-32 Crankshaft Pulley - Cleaning and Inspection for Reuse ................................................................................. 1-41 Cleaning........................................................................................................................................................ 1-41 Inspection...................................................................................................................................................... 1-42 Cylinder Block - Exploded View ........................................................................................................................
1-6 Cylinder Block - General Information ................................................................................................................ 1-7