Cummins — ENGINE DISASSEMBLY AND ASSEMBLY - GROUP 00

Section 0 - Engine Disassembly and Assembly - Group 00 M11 Page 0-1 Section 0 - Engine Disassembly and Assembly - Group 00 Section Contents Engine Assembly ............................................................................................................................................. 0-50 Accessory Drive Assembly - Installation ......................................................................................................... 0-86 Accessory Drive Oil Seal - Installation ..........................................................................................................

0-110 Accessory Drive Pulley - Installation ............................................................................................................. 0-111 Actuator Harness - Installation ..................................................................................................................... 0-121 Air Compressor - Installation........................................................................................................................ 0-126 Air Compressor Air Supply Tube - Installation ..............................................................................................

0-127 Air Compressor Coolant Inlet Tube Fitting - Installation ................................................................................ 0-125 Air Compressor Coolant Outlet Tube - Installation ........................................................................................ 0-131 Air Intake Manifold - Installation................................................................................................................... 0-139 Alternator - Installation.................................................................................................................................

0-142 Alternator and Bracket (Bus Applications) - Installation ................................................................................ 0-143 Alternator Belt (Non Bus Applications) - Installation ..................................................................................... 0-143 Alternator Drive Belt (Bus Applications) - Installation.................................................................................... 0-145 Alternator Drive Pulley - Installation .............................................................................................................

0-136 Alternator Drive Seal - Installation................................................................................................................ 0-136 Automatic Belt Tensioner - Installation.......................................................................................................... 0-108 Cam Follower Assemblies - Installation .......................................................................................................... 0-90 Camshaft and Gear Assembly - Installation ...................................................................................................

0-82 Connecting Rod Side Clearance Measurement.............................................................................................. 0-79 Coolant Filter - Installation ........................................................................................................................... 0-147 Crankshaft - Installation ................................................................................................................................. 0-57 Crossheads - Installation..............................................................................................................................

0-113 Cylinder Block - Installation On Rebuild Stand............................................................................................... 0-50 Cylinder Head - Installation............................................................................................................................ 0-92 Cylinder Liners - Installation .......................................................................................................................... 0-50 Dipstick Tube Bracket - Installation ..............................................................................................................

0-138 Drain Plugs - Inspection .............................................................................................................................. 0-147 Electric Fan Clutch (Cummins) - Installation................................................................................................. 0-132 Electronic Control Cooling Plate - Installation............................................................................................... 0-129 Electronic Control Module - Installation........................................................................................................

0-129 Engine - Removal From The Rebuild Stand ................................................................................................. 0-133 Exhaust Manifold - Installation ..................................................................................................................... 0-138 Fan Belt - Installation................................................................................................................................... 0-145 Fan Hub (Belt Driven) - Installation ..............................................................................................................

0-132 Fan Hub Support - Installation ..................................................................................................................... 0-131 Fan Idler Pulley - Installation........................................................................................................................ 0-132 Fan Pulley and Fan - Installation.................................................................................................................. 0-145 Flywheel - Installation ....................................................................................................................................

0-72 Flywheel Bore Runout - Measurement ........................................................................................................... 0-72 Flywheel Face Runout - Measurement........................................................................................................... 0-74 Flywheel Housing - Installation ...................................................................................................................... 0-63 Flywheel Housing Bore Alignment - Measurement.........................................................................................

0-66 Flywheel Housing Face Alignment - Measurement......................................................................................... 0-67 Flywheel Housing, REPTO - Installation......................................................................................................... 0-64 Front Crankshaft Oil Seal - Installation ......................................................................................................... 0-108 Fuel Filter - Installation ................................................................................................................................

0-146 Fuel Filter Head and Bracket - Installation ................................................................................................... 0-130 Fuel Pump Plumbing - Installation ............................................................................................................... 0-130 Fuel Pump Support Bracket - Installation ..................................................................................................... 0-126 Fuel Pump (With Air Compressor) - Installation............................................................................................

0-128 Fuel Pump (Without Air Compressor) - Installation....................................................................................... 0-128 Gear Cover - Installation .............................................................................................................................. 0-106 Gear Housing - Installation ............................................................................................................................ 0-80 Hand Hole Cover (Exhaust Side of Engine) - Installation..............................................................................

0-138 Hand Hole Cover (Fuel Pump Side of Engine) - Installation ......................................................................... 0-125 High Oil Pressure Regulator - Installation....................................................................................................... 0-61 Hydraulic Pump Drive - Installation................................................................................................................ 0-85 Idler Gear Assemblies - Installation................................................................................................................

0-87 Idler Gear (REPTO) - Installation.................................................................................................................... 0-68 Injectors - Installation ................................................................................................................................... 0-112 Jacobs W Brake Housing Spacer - Installation .............................................................................................. 0-124 Jacobs W Brake Oil Supply Hose - Installation.............................................................................................. 0-138 Page