Section 0 - Engine Disassembly and Assembly - Group 00 M11 Page 0-3 Page Engine - Preparation for Cleaning.................................................................................................................. 0-12 Engine Barring Tool - Installation ................................................................................................................... 0-42 Exhaust Manifold - Removal .......................................................................................................................... 0-17 Fan and Fan Hub - Removal..........................................................................................................................
0-14 Fan Drive Belt - Removal............................................................................................................................... 0-13 Fan Hub Support - Removal .......................................................................................................................... 0-23 Flywheel - Removal ....................................................................................................................................... 0-34 Flywheel Housing - Removal .........................................................................................................................
0-35 Flywheel Housing, REPTO - Removal............................................................................................................ 0-35 Front Engine Support Bracket - Removal ....................................................................................................... 0-39 Fuel Filter - Removal ..................................................................................................................................... 0-13 Fuel Lines - Removal.....................................................................................................................................
0-25 Fuel Pump - Removal.................................................................................................................................... 0-25 Fuel Supply Hose and Filter Head - Removal ................................................................................................ 0-23 Gear Cover - Removal ................................................................................................................................... 0-39 Gear Housing - Removal................................................................................................................................
0-41 Hand Hole Cover and Dipstick Tube Bracket - Removal ................................................................................. 0-21 Hand Hole Cover (Fuel Pump Side) - Removal .............................................................................................. 0-26 High Oil Pressure Regulator - Removal ......................................................................................................... 0-47 Hydraulic Pump Drive - Removal ...................................................................................................................
0-26 Hydraulic Pump or Cover - Removal.............................................................................................................. 0-26 Idler Gear Assemblies - Removal................................................................................................................... 0-39 Injectors - Removal........................................................................................................................................ 0-31 Internal Actuator Harness - Removal..............................................................................................................
0-29 Jacobs W Engine Brake - Removal ................................................................................................................. 0-28 Lifting Brackets - Removal............................................................................................................................. 0-22 Lubricating Oil - Draining............................................................................................................................... 0-12 Lubricating Oil Cooler - Removal ...................................................................................................................
0-18 Lubricating Oil Filter Head - Removal ............................................................................................................ 0-18 Lubricating Oil Filters - Removal.................................................................................................................... 0-13 Lubricating Oil Pan - Removal ....................................................................................................................... 0-33 Lubricating Oil Pump - Removal ....................................................................................................................
0-40 Lubricating Oil Transfer Tube - Removal......................................................................................................... 0-33 Main Bearing Caps, Lower Bearing Shells and Thrust Bearings - Removal.................................................... 0-44 Main Oil Pressure Regulator - Removal ......................................................................................................... 0-46 Piston Cooling Nozzles - Removal .................................................................................................................
0-42 Pistons and Connecting Rods - Disassembly................................................................................................. 0-48 Pistons and Connecting Rods - Removal....................................................................................................... 0-42 Push Rods - Removal.................................................................................................................................... 0-30 Rocker Lever Assemblies - Removal..............................................................................................................
0-30 Rocker Lever Cover - Removal ...................................................................................................................... 0-27 Rocker Lever Housing - Removal................................................................................................................... 0-31 Rocker Lever Housing Spacer - Removal....................................................................................................... 0-28 Sensor Harness and Sensors - Removal........................................................................................................
0-27 Starting Motor - Removal............................................................................................................................... 0-24 Thermostat Housing - Removal...................................................................................................................... 0-18 Thermostat Housing Support - Removal ........................................................................................................ 0-20 Torque Converter Cooler Disc - Removal .......................................................................................................
0-18 Turbocharger - Removal................................................................................................................................. 0-16 Turbocharger Oil Drain Connection - Removal ............................................................................................... 0-21 Viscosity Sensor - Removal ........................................................................................................................... 0-46 Water Filter Head - Removal..........................................................................................................................
0-21 Water Header Plate - Removal....................................................................................................................... 0-21 Water Heater Housing - Removal................................................................................................................... 0-20 Water Pump - Removal.................................................................................................................................. 0-20 Engine Disassembly and Assembly - General Information .............................................................................
0-10 Assembly....................................................................................................................................................... 0-10 Disassembly .................................................................................................................................................. 0-10 Engine Lifting Brackets .................................................................................................................................. 0-11 Service Tools - Disassembly and Assembly ...................................................................................................... 0-4