Cyl. Block, Liners, Pistons & Rods/Complete final assembly CTM3274 (01JUL99) 10-35 Saran Liter Engines 060799 PN=96 COMPLETE FINAL ASSEMBLY 1. Re-install all components previously removed. Apply following recommendations then perform engine test as described in “Final Work” in Group 05. 2. Cylinder block has some orifices which are in relation either with the lubrication or cooling system. When re-assembling an engine, be sure that coolant lines are connected to corresponding coolant ports and oil lines to oil ports. Apply torques as indicated. NOTE:
From engine serial number (121942CD- ), the -UN-16JUN98 plugs for oil holes (D) are coated with sealant and can be reused several times without addition of sealing compound. Plug or fitting torques CD30576 A—Coolant drain (1/4“) . . . . . . . . . . . . . . . . . . . . . 17 N·m (13 lb-ft) B—Turbocharger oil return (1/2“) . . . . . . . . . . . . . . 45 N·m (33 lb-ft) C—1/2“ cyl. for dipstick tube . . . . . . . . . . . . . . . . . 67 N·m (50 lb-ft) Front right view (3 cyl. shown) D—Oil galleries (1/8“) . . . . . . . . . . . . . . . . . . . . . . 17 N·m (13 lb-ft) E—1/4“ Coolant gallery (side) . . . . . . . . . . . . . . . . 17 N·m (13 lb-ft) F—Rear Coolant gallery (1“) . . . . . . . . . . . . .
. . . . 45 N·m (33 lb-ft) G—Oil gallery (3/8“) . . . . . . . . . . . . . . . . . . . . . . . 45 N·m (33 lb-ft) K—1-5/8“ coolant gallery (side): • Steel plug ( -379251CD) . . . . . . . . . . . . . . 60 N·m (44 lb-ft) • Composite material plug (379252CD- ) . . . . . . . . . . . . . . . . . . . . . 30 N·m (22 lb-ft) NOTE: If during the tightening phase the composite material plug (K) is broken, it can be removed using lock-pliers after having applied two flat faces on opposite sides of it. 3. Be sure that piston cooling jets (H) and, when -UN-16JUN98 needed, oil gallery steel caps (J) are installed. CD30577 Rear left view (3 cyl. shown) -UN-22FEB99 CD30708 CD,3274,G10,51 -19-04JAN99 10 35