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Yanmar Marine Installation Manual, Vol. I
Yanmar · 140 стр.
Yanmar Marine Installation Manual, Vol. I
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Contents
Cover
1
Table of Contents
3
Introduction
5
Welcome to the world of YANMAR Marine!
5
About This Manual
5
Safety
7
Safety Precautions
8
General Information
13
Notice to Vessel OEM and Equipment Installer
15
Sales and Technical Assistance
15
General Specifications
16
Tightening Torques
17
Tightening Fasteners
17
Tightening Torques for Standard Bolts and Nuts
17
Special Tightening Torques
17
Propeller nut - outer
18
Hose Clamps
20
Lubricants/Sealants/Adhesives
21
Special Tools
22
Identification
23
Transom Assembly
23
Stern-Drive Assembly
24
Gear ratio identification
24
Vessel Design
25
Vessel Design Considerations
27
Checking Transom Thickness
27
New installation (transom thickness)
27
Re-power installation (transom thickness)
28
Vessel Engine Mount Position
28
Selecting an Engine Exhaust System
29
Installing Engine and Drive Unit
31
Positioning the Drive Unit
33
Preparation before Actual Installation
33
Locating the Crankshaft Vertical Centerline - Single Engine Installation
33
Locating the Crankshaft Vertical Centerline - Dual Engine Installation
34
Finding the Crankshaft Horizontal Centerline (X-Dimension)
34
Cutting the Vessel Transom
36
Required tools
36
Marking and drilling procedure
37
Installing the Transom Assembly
39
Transom Assembly and Engine Connection Installation Information
41
ZT370 Stern-Drive Applicable Engines
41
Specifications
41
Coupling Installation Procedures
43
4BY3-180Z damper coupling installation
43
Engine Cooling Seawater Hose Installation
48
6LPA-STZP2 and 6LPA-STZP3 cooling seawater hose installation
48
Cooling Seawater Intake (Drive Only) Installation
49
4BY3-180Z, 6BY3-220Z and 6BY3-260Z cooling seawater intake installation
49
Flywheel Housing Replacement or Modification
54
6LPA-STZP2 and 6LPA-STZP3 flywheel housing replacement or modification
54
Cooling Seawater Mixing (Drive Exhaust) Installation
55
4BY3-180Z cooling seawater mixing for drive exhaust installation
55
Exhaust Pipe to Drive Exhaust Installation
60
4BY3-180Z, 6BY3-220Z and 6BY3-260Z exhaust pipe from stern-drive exhaust port installation
60
Water Bypass for Drive Exhaust Installation
63
4BY3-180Z, 6BY3-220Z and 6BY3-260Z water bypass from stern-drive drain port installation
63
Power Steering Hydraulic Oil Pipes Connection
67
6LPA-STZP2 power steering hydraulic oil pipe installation
67
Shift Bracket Replacement
68