Kaiyi HL780-7A — Способ устранения

TCU-AIP2 15 TCU-VPS1 14 TCU-AIP1 13 TCU-AIP3 12 TCU-AIP4 11 TCU-AIP5 10 TCU-AIP6 9 TCU-ER1 8 NC 7 TCU-ER2 6 TCU-ER3 5 TCU-VMG1 4 TCU-EF1 3 TCU-VMGA2 2 NC 1 NC 15 NC 14 TCU-EF3 13 TCU-VMG1 12 FUSE-TCU 11 TCU-EF4 10 TCU-VMG2 9 NC 8 TCU-VMG1 7 TCU-EF2 6 MCU-FUEL SENDOR 5 MCU-AIR CLEANER 4 MCU-HYD TEMP 3 GND-MCU 2 NC 1 STOP LAMP SW 15 WORK LAMP RY 14 MULTI-FUNCTION SW -LH 13 FUSE-ILLUMINATION 12 MULTI-FUNCTION SW -RH 11 FUSE-ILLUMINATION 10 BACK-UP RY OUT 9 AC COMP RY OUT 8 AC COMP RY 7 AC CONTROLLER 6 MCU-revese sol 5 FUSE-beacon/steering 4 NC 3 AC CONDENSOR RY 2 NC 1 NC 15 ECM FUSE 24V 14 NC 13 NC 12 MCU-FAN CLUTCH+ 11 MCU-FAN CLUTCH+ 10 START KEY SW-br 9 NC 8 PRE-HEAT RY OUT 7 SHIELD 6 MCU-ALT 5 ANTI-RESTART RY 4 NC 3 FUEL HEATER RY OUT 2 NC 1 ACCEL RETURN 12 ACCEL SIG 11 ACCEL-SUPPLY 10 THROTTLE ON-IDLE 9 THROTTLE OFF-IDLE 8 THROTTLE RETURN 7 FUSE-IG 6 AIR-HEATER RY RETURN 5 AIR-HEATER RY+ 4 SHIELD 3 J1939- 2 J1939+ 1 FUSE BOX 2 FUSE BOX 1 DO-3 1 2 DO-1 1 2 DO-2 1 2 L 22 G 66E L 22 G 66 B G13 66A G 13 14 15 YW W Gr 12 OrW 9 10 11 V LW G 8 BW 7 6 BOr 5 WOr 4 B 3 W 1 2 BOr CN-6 13 14 15 W 11 12 B L 10 Br 7 8 9 BOr B 6 W 5 V 4 BOr 3 Br 2 B 1 CN-5 13 14 15 Br R Y 12 ROr 9 10 11 Or RW L 8 VW 7 V 6 Y 5 GW 4 GrW 3 1 2 BrW CN-4 13 14 15 3W 11 12 L 10 Y 7 8 9 L G 6 SH 5 YW 4 BW 3 2 LW 1 CN-3 12 B 9 10 11 W Gr OrW 8 GOr 7 BOr 6 WOr 5 BW 4 LW 3 SH 1 2 G V CN-2 1 2 5R 5W CN-1 65 64 63 62 61 60 59 53 57 56 55 54 58 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 28 17 26 25 22 20 24 19 18 15 14 13 12 11 10 9 8 7 6 5 4 3 1 2 65 YW Gr 63 58 BOr 53 64 59 60 61 62 OrW V LW G W Y BW TRANSMISSION GEARBOX 1 2 3 4 5 6 7 8 9 16 Y1 TEMP TEMP VPS1(+) Y6 Y5 Y4 Y3 Y2 CN-112 57 BOr BOr 58A 58E BOr WOr 56 Y5 Y2 Y3 Y6 Y4 Y1 FWD REV 1 2 3 4 1 2 3 TEMP CONVERTER 1 2 CD-49 FILTER RESTRICTION Pa 1 2 G 20 34 VW 19 YW 6 LW 7 BW 18 BW 15 LW LW 14 15A LW LW 14A 11 OrW 17 3W 3W 11 3 V 4 G WOr 8 5 SH G21 B 14 B 13 W 12 Gr 9 BOr GOr 10 12 G 23 11 10 VW 22 9 BW BW YW 8 7 6 LW 18 5 4 3 2 1 CN-13 15 OrW 14 13 12 V G 11 10 SH LW 9 8 B G1 7 6 B W Gr BOr 5 4 3 2 1 GOr CN-12 B G12 G 66 19 20 21 2 7 8 9 10 3 4 5 6 1 BATT.

RY CR-1 5R 1 GLOW PLUG RY 23 G CR-24 EARTH 16 15 26 27 EARTH1 G11 G1 G21 FUSIBLE LINK 5W 1 69 5W 2 MASTER SW CS-74 17 17 B B 16 15 B 26 B B 27 W 11H W 11G W 11F W 11E W 11A LW 10 SH 9 G 8 V 7 BOr 6 Gr 5 W 4 B 3 OrW 2 GOr 1 CN-93 8A 7A V G31 TO STARTER 2 CN-95 8W 8W FUEL HEATER LW B 14 G1 BW 20 VW 22 CN-28 OEM PORT 50P 01 50 BATTERY RETURN BATTERY RETURN 40 BATTERY RETURN 39 30 BATTERY RETURN BATTERY RETURN 29 BATTERY 24V 17 BATTERY 24V 08 BATTERY 24V 07 BATTERY 24V 28 BATTERY 24V 18 KEY SW "ON"SIGNAL 38 J1939 SHIELD 36 J1939 (-) 37 J1939 (+) 46 SWITCH RETURN 09 ACCEL POSITION SUPPLY 5V 48 ACCEL POSITION SIG.

47 ACCEL POSITION RTN- 49 ON IDLE SW 13 OFF IDLE SW 03 B C B G A A CN-99 Br 41A B G31 38 ROr 39 REAR COMBI RH Br 41 G33 B 37 Or 36 RW L GW 31 GrW 30 FAN PROPORTIONAL V/V Y L 25 26 BATTERY GLOW PLUG CN-80 A B CN-96 START RY. STARTER CR-23 CN-45 AC COMP 1 REAR COMBI LH 1 2 3 T E S 4 C CL-15 1 2 3 T E S 4 C CL-16 BACK BUZZER 2 1 2 CN-155 1 2 CN-154 1 2 CN-60 FROM BATTERY RELAY OEM PORT ACTUATOR PORT SENSOR PORT YW 21 ALT 1 2 3 FI 4 NC P L B+ R 28 15 R CN-74 RS-1 1 2 21A 28 YW R B+ M M DESTINATION NO.

12 11 10 9 8 7 MCU(SERAL-L) SHIELD(GND) ILLUMINATION TM CONT.(ERROR) F/R LAMP U G ~ 3 3W/300 1 CYLINDER #6 1 CYLINDER #5 1 CYLINDER #4 1 CYLINDER #3 1 CYLINDER #2 1 CYLINDER #1 31P OEM 5 LW 18 BW 19 Y 25 L 24 Y 25 L 24 6 7 11 19 10 8 CN-94 6 GND 5 MCU(SERAL-H) 4 ELEC.STEERING 3 MIROR HEATED CON. 2 FUSE BOX(BATT 24V) 1 FUSE BOX(IG) CLUSTER 2 2 2 2 2 2 FUEL INLET RESTRICTION SENSOR B ( - ) SIG C A 5V GRID&SWITCH RETURN 34 43 29 45 FUEL HEATER GRID HEATER ACT SIG FUEL RESTRIC 5V+ 2 1 16 6 B GY CS-5 Y HO 15 14 13 12 11 10 8 9 7 6 5 4 3 2 1 28 27 24 23 20 REAL TIME BACKUP+ REAL TIME BACKUP RTN 47 FUEL SHUT-OFF ACT 33 CYL. NO.1 SUPPLY+ 10 CYL. NO.1 RETURN- 9 CYL. NO.2 SUPPLY+ 8 CYL.

NO.2 RETURN- 7 CYL. NO.3 SUPPLY+ 6 CYL. NO.3 RETURN- 16 CYL. NO.4 SUPPLY+ 26 CYL. NO.4 RETURN- 36 CYL. NO.5 SUPPLY+ 4 CYL. NO.5 RETURN- 3 CYL. NO.6 SUPPLY+ 2 CYL.

NO.6 RETURN- 1 SPARE + 44 SPARE + 15 SPARE - 31 FUEL RESTRIC SIG FUEL RESTRIC RETURN WASTEGATE ACTUATOR2 WASTEGATE ACTUATOR1 ACTUATOR CONNECTOR 50P SENSOR CONNECTOR 50P 15 14 13 12 11 10 9 8 NC HORN RY MCU (INT SIG) MCU&FRONT WASHER WIPER RY-Hi 15 14 12 11 10 13 GY 16 LW 17 Gr 18 Br 19 G 20 17 18 19 20 38 LW Gr Br G VOr L 1 2 3 4 5 6 J 1 2 6 4 Gr RW BY L C W MULTI FUNCTION SWITCH INLET MOTOR(REC) INLET MOTOR(FRE) TEMP MOTOR ACT(+) TEMP MOTOR ACT(-) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 WB 15 BW 16 LR 17 GL 19 Y 20 GW 21 BG 22 WR 23 LB 24 BG 18 WB 15 BW 16 4 3 2 1 5 6 3 7 M INLET M/ACT 7 LIGHT SW 7 6 HEAD LAMP-Lo 6 5 HEAD LAMP-Hi 5 4 FUSE BOX 4 3 FLASHER UNIT(L) 3 2 TURN LAMP (R) 2 1 TURN LAMP (L) 1 WIPER RY-Lo NC FUSE BOX 9 8 L 21 W 22 GW 23 V 24 YW 25 BrW 3 Or 2 Y 1 21 22 23 W GW V YW BrW Or Y CS-12 5 6 7 8 5 3 BVi G I \U+f058 O O J I \U+f058 TEMP M/ACT(PBR) MOTOR ACT(REF) MODE M/ACT(DEF) MODE M/ACT(FOOT) MODE M/ACT(M+) MODE M/ACT(M-) 25 YB Y 20 LR 17 GL 19 BG 18 2 1 4 3 7 M 1 4 2 TEMP M/ACT 24 25 3 2 1 1 2 3 4 BWG 4 C W 6 Hi L R 7 Lo BG BW Y 2 3 AC&HEATER CONTROLLER MODE M/ACT(PBR) BLOWER RELAY(LO) BLOWER RELAY(M1) BLOWER RELAY(M2) BLOWER RELAY(HI) COMPRESSOR(DPS) LG 26 YBr 27 BG 28 LW 30 LY 31 YB 29 GB 9A GW 21 2 1 6 7 5 5 3 7 7 MODE(D/FOOT) CN-16 1A 2A Or Y CS-41 1 2 3 4 5 6 7 8 9 10 CS-11 HAZARD SW C 8 WB GND GND CONDENSER FAN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 RW BR 1 BR 2 Y 20A WR 23 BG 22 4 3 5 6 7 M COOLANT LEVEL RTN 23 COOLANT LEVEL +5V 25 COOLANT LEVEL Lo SW 22 COOLANT LEVEL Hi SW 24 9 WIF SIG.

7-4 3A 3E BrW BrW 1 5 2 6 8 7 F Lo Hi B+ 5 B R O L BATTERY(+) BATTERY(+) ILLUMINATION POWER IG NC DUCT SENSOR(+) RW 4 G 5 RY 6 BrR 8 GB 9 YB 25 LB 24 2 1 4 3 6 5 5 M 1 4 2 MODE(VENT) 10 WIF SIG. RETURN 38 INTAKE TEMP 40 INTAKE TEMP&PS RTN 39 INTAKE PRESS SIG 37 INTAKE PRESS +5V 2 COOLANT TEMP INPUT DESTINATION NO. WIPER RY-Lo 13 NC 14 NC 15 13 14 15 7 G2 B ROr 33 34 35 L Br GrW W 9 10 CN-159 AD5(R) X2 DUCT SENSOR(GND) REVERSE FAN SIG NC NC NC GB 10 L 36A YBr 27 YW 35 LG 26 GB 9B 1 2 3 4 7 Lo Hi ML MH 3 2 1 7 RESISTOR 43 OIL PS&TEMP RTN 42 OIL TEMP SIG. 44 OIL PRESS SIG.

45 OIL PS&TEMP +5V 3 COOLANT TEMP RTN 12 11 10 9 8 7 WIPER RY-Hi GND NC WIPER RY-Hi&Lo TM CONTROLER(KD) 12 11 10 9 8 7 26 R G 27 G1 B 28 W VOr 29 30 LW 36 CN-158 X2 D A B C ED1(VP) A AD6(N) AD4(F) C B D X1 NC DUCT SENSOR 1 2 1.25G 9 1.25LgB 8 36 L 6B RY 33 R 29 YB 2 3 4 3 1 1 2 4 4 RELAY(HI) WASTEGATE FUEL SHUTOFF 31 AIR PRESS RTN 17 AIR PRESS +5V 49 ENG POS SENSOR2- 50 ENG POS SENSOR2+ 48 ENG POS SENSOR1- 6 AIR PRESS SIG.

6 TM CONTROLER(ED2) 6 5 TM CONTROLER(ED3) 5 4 TM CONTROLER(ED6-NEU) 4 3 TM CONTROLER(ED5-REV) 3 2 TM CONTROLER(ED4-FWD) 2 1 FUSE BOX 1 TM CONTROLER(ED1) 31 L RW 32 33 W GrW 34 35 Br L 36 29 30 31 32 RW L LW VOr X1 D A C B AD7(KD) D AD1 C AD2 B AD3 A AD7 SHIFT LEVER LW 30 LY 31 G 5 2R 33 BR 1,2 2B 32 RY 6 RW 10 35 YW 6A RY 33A R 28 BG L 36 2B 32 2 3 4 3 1 1 2 4 BLOWER RELAY(M2) 2 1 WIF SENSOR 2 1 INTAKE MANIFOLD TEMP B A INTAKE MANIFOLD PRESS B SIG C A COOLANT TEMP B A OIL PRESS/TEMP SENSOR 2 4 3 1 AMBIENT AIR PRESS B SIG C A ENG POSITION A D C B 47 ENG POS SENSOR1+ CN-17 AS B3 B2 R V AD6 AD5 AD4 AD3 AD2 AIR CON 1 2 3 4 5 6 7 8 DPS(COMPRESSOR) CONDENSOR FAN 6 7 8 4 5 1 2 3 CN-11 DESTINATION NO.

M 1 2 C ( - ) 5V C ( - ) 5V D K 4 3 2 1 4 3 2 1 4 3 2 1 N R F OUTPUT SIGNAL B1 ED VP VM AD1 ILLUMINATION FUSE(Battery) MCU FUSE(IG) GND(BLOWER) GND(CONTROLLER) 26 27 G1 38 28 VOr B G R CN-21 3 4 5 6 Hi M 5 B 1 4 Lo FRONT WIPER 6 NC 6 5 NC 5 4 ATT.LOCK SOL 4 3 ATT.UNLOCK SOL 3 2 FUSE BOX 2 1 NC 1 Or 45 37 W 1 2 E 3 Pf 2 CN-163 GrW41 42 W L 44 GW 43 CAB HARNESS 7H ROr G3 B 41 GrW 43 GW 7F ROr G4 B 41A GrW 44 L 7E ROr B G5 Or 45 W 42 1 4 3 2 8 7 6 5 14 13 12 11 10 9 AC-22 10 9 8 7 6 5 4 3 2 1 15 14 13 12 11 18 17 16 AC-11 1 2 3 4 5 6 7 8 FUSE STEERING SW MIRROR HEAT TIMER NC WIPER ON SIG WIPER PF REAR WASHER FUSE BOX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 WORK LAMP REAR MCU NC FUSE BOX GND GND GND ILLUMINATION GND MCU MIRROR HEATER CONT.

FUSE-CASETE/ROM LAM WORK LAMP RY FRONT FUSE-CASSETTE ATT.UNLOCK 1 2 3 4 5 6 7 8 9 10 9 10 2 6 CS-78 ATT.LOCK 1 2 3 4 5 6 7 8 9 10 9 10 2 6 CS-77 SPARE 9 10 8 6 7 6 1 2 3 4 5 5 CS-79 47 BrW BrW RW RW G R 42 43 44 45 46 40 41 BW GW WOr BW L BOr G Y GY BW WOr LW Y LW YW BOr YW LW Y 39 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 2 1 8 7 6 5 4 3 1 2 CN-8 13 14 15 12 9 10 11 8 7 6 5 4 3 1 2 CN-7 3A OR B 1 2 SOL CONT.VALVE SOL. RIDE CONT.

FRONT HARNESS GrW11 W 8 12 VW 16 Or 15 W 14 V 13 L 10 R 9 G G1 B BW 37 G21 B 7 R 6 B Or 36 4 LW 3 Y 2 RW 1 G 1 9 10 11 12 13 13 14 14 15 15 8 9 10 11 12 6 7 5 2 3 4 1 8 9 10 11 12 6 7 5 2 3 4 1 RIDE CONTROL B 3 2A 2 OR CN-137 1 2 9 10 CS-35 1 2 3 4 5 6 7 8 9 10 W 15 B G8 R 7A B 6E LW 4 6 7 3 4 5 2 5 1 MIRROR HEATER GND B G23 BUCKET RY FUSE MULTIFUNCTION SW GND GND GND ILLUMINATION(FUSE) ILLUMINATION(FUSE) MULTIFUNCTION SW MULTIFUNCTION SW MULTIFUNCTION SW GND(MCU) MCU MCU FUSE EM'CY STEERING RY HORN RY RIDE CONTROL SW BUCKET RY BOOM UP RY RIDE CONT.

RY LW 1 OR 2 Pa 1 2 CN-136 BOOM DOWN REAR WIPER 1 8 I 0, 3 6 V 14 Or 16 R 7E B G4 CS-76 9 10 8 6 2 CN-10 9 10 11 12 CN-9 1A LW 3 LW 1 CD-41 0 I L 13 37 W 8 36 Or BW 3 4 5 2 1 1 5 ELEC.

STEERING B G31 R V B B B ROr RW GW Y Or G1 G11 G21 13 14 15 16 17 8 3 4 5 6 7 1 2 12 11 B 10 GOr G GrW OrW V LW G Br Or 3 4 5 6 7 8 9 8 3 4 5 6 7 1 2 1 2 4 3 B 2 Or 1 LW CN-18 WORK LAMP F CL-5 1 2 RW 2A B G22 RW 2 B G21 B 11 R 7F B G5 9 10 6 7 8 9 10 2 6 8 7 B 9 G1 6 CL-6 1 2 GY 22 CS-80 3 4 5 2 1 BEACON LAMP WORK LAMP FRONT WORK LAMP REAR CL-35 1 2 1 2 RW 2E B G23 B G24 RW 2F G 9 R 7H B G7 9 10 6 7 8 9 10 2 6 8 1 5 7 4 3 2 1 10 OPTION CL-36 CL-32 1 2 R 10 B G25 22 GY CL-7 CS-23 BEACON LAMP 6 4 5 B GOr 3 2 1 OrW GrW G CN-19 CL-33 1 2 R 10A B G26 G1 B M EMERGENCY STR GOr B 3 4 5 OrW GrW G 2 1 MIRROR HEATER CN-150 1 2 1 2 VW 12 B G9 VW 12A MOTOR RY 42 43 44 45 46 47 R G RW RW BrW BrW 40 41 GW BW WOr BW L BOr G Y GY BW WOr LW Y LW YW BOr YW LW Y 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 CN-149 B G10 Or 21E Or 21 B G3 21A 3E B G2 Or 21 Y 3A 20 6 18 3 6A 19 1 7 17 20 19 18 17 G G22 7 B R 11A Br G21 8 B R 11 17 Or B G3 12 V 13 ROr G31 B 15 GW 5A G12 5 G11 16 G2 B 15A 12A 14 G32 G V GW 4 GOr B 5 3 G CD-40 B 5A FROM BATT.

RY GND GND BATTERY(+) BATTERY(+) ILLUMINATION POWER IG NC DUCT SENSOR(+) DUCT SENSOR(GND) NC NC NC NC NC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 AC-2 INLET MOTOR(REC) INLET MOTOR(FRE) TEMP MOTOR ACT(+) TEMP MOTOR ACT(-) TEMP M/ACT(PBR) MOTOR ACT(REF) MODE M/ACT(DEF) MODE M/ACT(FOOT) MODE M/ACT(M+) MODE M/ACT(M-) MODE M/ACT(PBR) BLOWER RELAY(LO) BLOWER RELAY(M1) BLOWER RELAY(M2) BLOWER RELAY(HI) COMPRESSOR(DPS) CONDENSER FAN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 AC-1 CS-1 CS-55 1 Or 2 CL-30 Y ROOM LAMP 1 2 CL-1 CASSETTE RADIO 9 GND B S.R- 8 GY B+ 7 Y 6 S.L- L 5 ILL- B S.R+ 4 OR 3 ILL+ R ACC 2 G S.L+ 1 W CN-27 SPEAKER RH 2 GY 1 OR CN-24 SPEAKER LH 2 W L 1 CN-23 BUCKET LEVELER S 4 E 3 B 1 CN-101 BOOM KICK OUT S 4 E 3 B 1 CN-100 COMBI RH 2 1 CL-25 HEAD LIGHT RH 4 E 3 C 2 Hi 1 Lo CL-4 2 V 1 B CN-25 HORN 2 V 1 B CN-20 COMBI LH 2 Y 1 B CL-24 HEAD LIGHT LH 4 E C 3 2 Hi 1 Lo CL-3 MAIN PUMP PS Pa 1 2 CD-39 STR PUMP PS 1 Pa 2 M DOOR SW 7807AEL01 1 2 5 6 G4B 19 0 CS-76 836O Wr 21 3 5 13 17 BBW 654 7 6 7 R 9 GF 5B 18 010 CS-80 22GY 21 3 9 7 G 21 7654 65 5 71 2 6 98 BEACON LAMP 18 9 010 CS-23 CL-7 M 7BR 22GY G1B 7 GH 1 1 6 7 1 1 3 2 15 CN-13 1 2 8 9 455A L B B Y VL L WW W W W W W 13 4 5 6 7 8 9 0 B B YL VL L WW W W W W W1 2 21 21 1 9 0 18 24 4A 0 G 1 11 2 G 23 27 26 15 16 EARTH 23G CR-2