MAINTENANCE TRANSMISSION AND GEARCASES Transmission / Gearcase Specification Chart Transmission Lubrication Transfer Case - Lubricant Level Check: NOTE: It is important to follow the transmission and gearcase maintenance intervals described in the Periodic Maintenance Chart. Regular fluid level inspections on these components should be performed as well. 1. Position vehicle on a level surface. 2. Remove the fill plug. 3. Remove the level check plug. 4. Add the recommended fluid through the fill plug hole until it begins to flow out the level check plug hole. Transmission Specifications Specified Lubricant:
AGL Synthetic Gearcase Lubricant (PN 2873602) Fill Plug Approximate Capacity at Change: Main Gearcase - 24 oz. (710 ml) Transfer Case - 14 oz. (414 ml) Level Check Plug Drain / Level Plug Torque: 30-45 in. lbs. (3-5 Nm) Fill Plug Torque: 40-50 ft. lbs. (54-68 Nm) Drain Plug The transmission lubricant levels should be checked and changed in accordance with the maintenance schedule. 5. Reinstall the level check plug and torque to 30-45 in. lbs. (3-5 Nm) . Be sure vehicle is positioned on a level surface when checking or changing fluid. 6. Reinstall the fill plug and torque to 40-50 ft. lbs. (54-68 Nm) . Check vent hose to be sure it is routed properly and unobstructed.
2.17 GEARCASE LUBRICANT CAPACITY FILL PLUG TORQUE DRAIN / LEVEL CHECK PLUG TORQUE 2 Transmission (Main Gearcase) AGL - Synthetic ATV Gearcase Lubricant 24 oz. (710 ml) 40-50 ft. lbs. (54-68 Nm) 30-45 in. lbs. (3-5 Nm) Transmission (Transfer Case) AGL - Synthetic ATV Gearcase Lubricant 14 oz. (414 ml) 40-50 ft. lbs. (54-68 Nm) 30-45 in. lbs. (3-5 Nm) Front Gearcase Premium Demand Drive Fluid LT 6.75 oz. (200 ml) 8-10 ft. lbs. (11-14 Nm) 8-10 ft. lbs. (11-14 Nm) Rear Gearcase ATV Angle Drive Fluid 18 oz. (532 ml) 40-50 ft. lbs. (54-68 Nm) 30-45 in. lbs. (3-5 Nm)