MAINTENANCE ELECTRICAL AND IGNITION SYSTEM Battery Removal Battery Maintenance 1. Remove the driver’s seat to access the battery. Keep battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly. Battery 2 Be careful not to allow cleaning solution or tap water into the battery WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External:
Flush with water. 2. Disconnect the black (negative) battery cable. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call physician immediately. 3. Disconnect the red (positive) battery cable. 4. Remove the rubber strap and lift the battery out of the vehicle. Eyes: Flush with water for 15 minutes and get prompt medical attention. CAUTION Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away. Ventilate when charging or using in an enclosed space. Always shield eyes when working near batteries. KEEP OUT OF REACH OF CHILDREN. To reduce the chance of sparks:
Whenever removing the battery, disconnect the black (negative) cable first. When reinstalling the battery, install the black (negative) cable last. Battery Installation NOTE: Batteries must be fully charged before use or battery life will be reduced by 10-30% of full potential. Charge battery for 3-5 hours at a current equivalent of 1/10 of the battery’s rated amp/hour capacity. Do not use the alternator to charge a new battery. IMPORTANT: Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging procedure before installing the battery. 1. Ensure the battery is fully charged. 2.
Place the battery in the battery holder and secure with rubber strap. 3. Coat the terminals with dielectric grease or petroleum jelly. 4. Connect and tighten the red (positive) cable first. 5. Connect and tighten the black (negative) cable last. 6. Verify that cables are properly routed and reinstall the driver’s seat. 2.25