Yanmar Sail Drive Manual (EN)

Disclaimers: All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and / or specifications to explain and / or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice. Yanmar and are registered trademarks of Yanmar Co., Ltd. in Japan, the United States and / or other countries. All Rights Reserved:

No part of this publication may be reproduced or used in any form by any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without the written permission of Yanmar Marine International. © 2009 Yanmar Marine International 0309 ii SD Operation Manual © 2009 Yanmar Marine International

Стр. 2

TABLE OF CONTENTS Page Introduction......................................................................1 Safety...............................................................................3 Safety Precautions.........................................................3 General Information ................................................. 4 Before You Operate ................................................. 4 During Operation and Maintenance .............................

5 Product Overview..............................................................9 Overview......................................................................9 Owner / Operator Responsibilities ............................... 9 New Sail-Drive Break-In: ........................................... 9 Dealer / Distributor Responsibilities .............................

9 Component Identification...............................................10 Galvanic Corrosion.......................................................11 Corrosion Control.........................................................11 Shore Power...............................................................12 Underwater Drive Coating..............................................13 Before You Operate..........................................................15 Propeller Selection.......................................................16 Recommended Propeller Size (Maximum) .................. 16 Fitting a Fixed Propeller (2-Blade) .............................

17 Lubricating Oil.............................................................18 Filling With Lubricating Oil - SD20, SD50 and SD50-4T.........19 Checking the Instrument Panel Alarm System.....................20 Daily Checks...............................................................23 Visual Checks....................................................... 23 Sail-Drive Operation.........................................................25 Remote Control Device Check........................................26 SD20 .................................................................. 26 SD50 / SD50-4T....................................................

28 Engine Cooling Water...................................................29 SD20 .................................................................. 29 SD Operation Manual iii © 2009 Yanmar Marine International

Стр. 3

TABLE OF CONTENTS SD50 / SD50-4T.................................................... 30 Periodic Maintenance.......................................................31 Tightening Fasteners....................................................33 Torque Charts.............................................................34 Standard Torque Values ......................................... 34 Standard Torque Chart ........................................... 34 Periodic Maintenance.............................................

35 Periodic Maintenance Table...........................................36 When The Vessel Is Out Of The Water, Perform The Following:...................................................................38 Removing Deposits From The Lower Gear Case .......... 38 Repairing Damaged Coating.................................... 38 Inspecting the Anode.............................................. 38 Inspecting The Folding Propeller............................... 38 Draining Water...................................................... 38 Periodic Maintenance Procedures....................................39 After Initial 50 Hours of Operation..............................

39 Every 100 Hours of Operation .................................. 48 Every 250 Hours of Operation .................................. 49 Every 500 Hours of Operation .................................. 49 Every Year ........................................................... 50 Every 2000 Hours of Operation................................. 51 Every 5 Years .......................................................

51 Specifications..................................................................53 System Diagrams.............................................................55 Maintenance Log.........................................................80 iv SD Operation Manual © 2009 Yanmar Marine International

Стр. 4

Introduction

INTRODUCTION This Operation Manual describes Sail-Drive Models SD20, SD50, SD50-4T. For engine handling and operation, refer to the respective operation manuals for Engine Models 1GM10C, 2YM15, 3YM20, 3YM30, 3JH4CE, 3JH5CE, 4JH4ACE, 4JH5CE and 4JH4-TCE. However, instructions for the marine gear box are not necessary as they are included. Engines and Sail-Drive combinations are available as follows: SD Operation Manual 1 © 2009 Yanmar Marine International Engine model Sail-Drive Model 1GM10C SD20 2YM15 3YM20, 3YM30 3JH4CE SD50 3JH5CE 4JH4ACE 4JH5CE 4JH4-TCE SD50-4T

Стр. 5