K1 07/26/2007 CLUTCH AND CONTROLS - MANUAL TRANSMISSION OPERATION DESCRIPTION OPERATION NUMBER NPR W3/W4 N/W CREW NQR W4/W5 NRR W5500HD FRR WT5500 FTR FVR FXR HTR HVR HXR LINKAGE, CLUTCH - ADJUST K0020 - - - - - 0.6 0.6 CLUTCH SYSTEM, HYDRAULIC - BLEED K0040 0.2 0.2 0.2 0.2 0.3 0.4 - PEDAL, SHAFT AND/OR BUSHING, CLUTCH - REPLACE INC.: Adjust linkage K0060 0.6 0.6 0.6 0.6 2.1 1.5 0.7 PUSH ROD AND/OR SEAL, CLUTCH PEDAL - REPLACE INC.: Adjust linkage K0080 0.3 0.3 0.3 0.3 0.3 1.2 - SPRING, CLUTCH PEDAL RETURN - REPLACE K0100 0.2 0.2 0.2 0.2 0.2 0.2 0.2 SPRING, CLUTCH RETURN - REPLACE K0220 0.2 0.2 0.2 0.2 0.2 0.3 0.7 CYLINDER, CLUTCH MASTER - R&R OR REPLACE ADD:
A - To Recondition Clutch Master Cylinder K0600 0.6 0.4 0.6 0.4 0.6 0.4 0.6 0.4 1 0.3 0.5 0.3 - - CYLINDER, CLUTCH ACTUATOR - R&R OR REPLACE MLD6F,MBG5QA,MBG5F,MBG5H,MBG5K ADD: A - To Recondition Clutch Actuating Cylinder K0620 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.6 0.3 0.8 0.3 - - LINE, CLUTCH HYDRAULIC (MASTER CYLINDER TO ACTUATING CYLINDER) - REPLACE FRONT FLEX HOSE ASSEMBLY REAR FLEX HOSE INTERMEDIATE STEEL PIPE K0642 K0643 K0646 0.5 0.5 0.6 0.5 0.5 0.6 0.5 0.5 0.6 0.5 0.5 0.6 1.1 0.7 1 1.1 0.7 1 - - -