Maintenance - Section 40 OM4064 06/11 Page 40-14 Lubrication and Service 1. 2. 3. 4. 5. 6. 7. 8. 9. 1000 HOUR LUBRICATION AND MAINTENANCE CHECKS Truck Serial Number Site Unit Number Date ______________________ _______________ _______________ Hourmeter Name of Service Technician _____________ ___________________________________ TASK COMMENTS CHECKED INITIA HYDRAULIC TANK - Drain the hydraulic tank and clean the inlet strainer. Refill the tank with new oil; approximate capacity 901 l (238 gal). Use Lube Key “B”. NOTE: Oil change interval can be extended to 2,500 hours if oil is sampled at every 250 hour intervals and no abnormalities are detected.
RADIATOR - Clean the cooling system with a quality cleaning compound. Flush with water. Refill the sys- tem with anti-freeze and water solution. Check the coolant specifications in this section for the correct mixture. Refer to the engine manufacturer’s Opera- tion and Maintenance Manual for the correct additive mixture. FUEL TANK - Remove the breather and clean it in solvent. Dry with pressurized air and reinstall. ENGINE - Remove, clean, and dry the crankcase breather elements. OPERATOR'S SEAT - Apply grease to the slide rails. Use Lube Key “D”. AUTOMATIC BRAKE APPLICATION - Ensure the brakes are automatically applied when the brake pressure decreases below the specified limit.
Refer to the shop manual, Section J, Brake Checkout Proce- dure. FRONT ENGINE MOUNT TRUNION - Add one or two applications of grease at fitting. Lube key “D”. AUTOMATIC LUBE SYSTEM PUMP - Check the pump housing oil level with the dipstick. Refill to the bottom of the level plug with SAE 10W-30 motor oil. AUTOMATIC LUBE SYSTEM - Perform checks as outlined in the Preventative Maintenance procedure of Section 42 in this manual. Complete the 10, 50, 100, 250, and 500 hour lubrication and maintenance checks.
Truck Serial Number Site Unit Number Date ______________________ _______________ _______________ Hourmeter Name of Service Technician _____________ ___________________________________ TASK COMMENTS CHECKED INITIA LS HYDRAULIC TANK - Drain the hydraulic tank and clean the inlet strainer. Refill the tank with new oil; approximate capacity 901 l (238 gal). Use Lube Key “B”. NOTE: Oil change interval can be extended to 2,500 hours if oil is sampled at every 250 hour intervals and no abnormalities are detected. RADIATOR - Clean the cooling system with a quality cleaning compound. Flush with water. Refill the sys- tem with anti-freeze and water solution.
Check the coolant specifications in this section for the correct mixture. Refer to the engine manufacturer’s Opera- tion and Maintenance Manual for the correct additive mixture. FUEL TANK - Remove the breather and clean it in solvent. Dry with pressurized air and reinstall. ENGINE - Remove, clean, and dry the crankcase breather elements. OPERATOR'S SEAT - Apply grease to the slide rails. Use Lube Key “D”. AUTOMATIC BRAKE APPLICATION - Ensure the brakes are automatically applied when the brake pressure decreases below the specified limit. Refer to the shop manual, Section J, Brake Checkout Proce- dure. FRONT ENGINE MOUNT TRUNION - Add one or two applications of grease at fitting.
Lube key “D”. AUTOMATIC LUBE SYSTEM PUMP - Check the pump housing oil level with the dipstick. Refill to the bottom of the level plug with SAE 10W-30 motor oil. AUTOMATIC LUBE SYSTEM - Perform checks as outlined in the Preventative Maintenance procedure of Section 42 in this manual.