MAINTENANCE Rear Gearcase Lubrication Rear Gearcase Fluid Change: NOTE: It is important to follow the rear gearcase maintenance intervals described in the Periodic Maintenance Chart. Regular fluid level inspections should be performed as well. The drain plug is located on the bottom right-hand side of the rear gearcase. Access the drain plug from the rear right-hand side of the ATV. The rear gearcase fluid level should be checked and changed in accordance with the maintenance schedule. 1. Remove the fill plug (refer to “Rear Gearcase Fluid Level Check”). Be sure vehicle is positioned on a level surface when checking or changing the fluid. 2.
Place a drain pan under the rear gearcase drain plug. Check vent hose to be sure it is routed properly and unobstructed. 3. Remove the drain plug and allow the fluid to drain completely. Rear Gearcase Fluid Level Check: Fill Plug 10-14 ft. lbs. (14-19 Nm) The fill plug is located on the right side of the rear gearcase. Maintain the fluid level even with the bottom threads of the fill plug hole. 1. Position the vehicle on a level surface. 2. Remove the fill plug and check the fluid level. Gearcase fluid flush with the bottom of thread area. Drain Plug 10-14 ft. lbs. (14-19 Nm) Fill Plug 10-14 ft. lbs. (14-19 Nm) 4. Clean the drain plug magnetic surface. 5.
Reinstall drain plug with a new O-ring and torque to specification. 6. Add the recommended amount of fluid through the fill hole. Maintain the fluid level even with the bottom threads of the fill plug hole. Gearcase fluid flush with the bottom of thread area. 3. If fluid level is not even with the bottom threads, add the recommended fluid as needed. Do not overfill. Recommended Rear Gearcase Lubricant: ATV Angle Drive Fluid (PN 2871653) 4. Reinstall fill plug and torque to specification. Capacity: 7.1 oz. (210 ml) 7. Reinstall fill plug with a new O-ring and torque to specification. Drain / Fill Plug Torque: 10-14 ft. lbs. (14-19 Nm) Drain / Fill Plug Torque: 10-14 ft. lbs. (14-19 Nm) 8.
Check for leaks. Dispose of used fluid properly. 2.20 = = T = T