Repair manual C1, C1 200 (EN)

Published by BMW Motorrad After Sales UX-VS-2 All rights reserved. Reprints, translation and duplication allowed exclusively with prior written permission from the publisher. Errors and omissions excepted. We reserve the right to introduce technical modifications at any time. Printed in Germany 03/01

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Preface

Preface This Repair Manual is intended to assist you in performing all essential maintenance and repair operations to a professional standard. In its role as a reference source for service personnel, it supplements and ex- pands upon the theoretical and hands-on instruction provided at our training centres to enhance the quality of our service. A new edition of this manual will be issued in response to required revisions or the need to incorporate ad- ditional information (supplements). The illustrations and descriptions contained in this manual apply exclusively to standard, unmodified BMW Motorcycles and/or BMW Motorcycles equipped with factory-approved BMW accessories and options.

• The Repair Manual's structure reflects the logical sequence in which the operations it describes will be performed: removal, dismantling, repairs, assembly and installation. • The individual chapters in this manual correspond to the motorcycle's individual assembly groups. 11 10 . Chap. chapter page continued A reference arrow with chapter and page calls your attention to additional information contained in another section of the manual. e.g. a ................ Refer to Assembly Group 46 • Group "00" describes the operations carried out in the course of each Inspection. The various inspec- tion routines are numbered I, II, III and IV.

To help in maintaining a continuous, logical work sequence, these same numerical designations are employed to identify the subsequent sections describing the ac- tual repair operations. • Use of the BMW special tools needed for certain operations is described in the work instructions. When the need arises, repair instructions are also issued in the form of Service Information Bulletins. This information is then incorporated into subsequent editions of the repair manual. We also recommend the lavishly illustrated Electronic Parts Catalogue as a supplementary source of information.

When individual steps within an overall operation only apply to motorcycles with specific accessories or optional equipment, the options to which the steps refer are identified by brackets at the start of the line, such as [with heated grips] . Please devote your careful attention to the following pages with their explanations describing the symbols used in the manual and their significance. BMW Motorrad After Sales Published by BMW Motorrad After Sales UX-VS-2 80788 Mьnchen All rights reserved. Reprints, duplication and translation, in whole or part, are allowed exclusively with prior written permission. We reserve the right to introduce technical modifications at any time.

Errors and omissions excepted. Printed in Germany

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Operations

How to use this manual Each chapter starts with a table of contents. Following the table of contents is a table containing the techical data and specifications for the chapter's subject. Chapter 00 describes maintenance procedures and provides general information as well as the pre-delivery inspection; it furnishes all torque specifications along with listings of fluids and lubricants. Explanation of symbols This repair manual for the C1 employs the following symbols; please refer to the table for their meanings. Special notices for more efficient procedures L Note: These special notices help technicians work more efficiently when operating, inspecting, adjusting and maintaining motorcycles.

e Attention: Special information and precautionary notices to prevent damage to the motorcycle. Failure to observe these mandatory precautions may invalidate the warranty. d Warning: Precautions intended to protect the rider and/or other individuals against injury as well as potentially fatal hazards. Contents The titles of the operations described in this chapter ............. together with the page numbers Operations • Operations • A dot or period identifies individual procedures described under a title – Previous operations – The hyphen identifies procedures described in more detail under a different title or in another chapter Remove means:

to completely unscrew a retaining component (such as a bolt or screw) or to detach a component (such as an injection rail) and move it enough to gain access to assemblies installed behind it (such as a throttle-valve). Loosen means: to unscrew an attachment (such as a bolt or screw) without removing it entirely from its threaded socket or retainer X Torque specifications: These data are indicated whenever torques deviate from the standards defined in DIN EN 24 014 and DIN 912 ISO.

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Contents

Contents Group / Chapter 00 Tightening torques operating fluids 00 Pre-delivery check 00 Maintenance 11 Engine 12 Engine electrics 13 Fuel preparation and control 16 Fuel tank and lines 17 Radiator 18 Exhaust system 21 Clutch 24 Gearbox 31 Front forks 32 Steering >> Continuation

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