Seres 917.257632 Lawn Mower Assembly, Operation & Service Manual

MODEL 917.257632 OWNER'S MANUAL Assembly e Operation = Customer Responsibilities ®Service and Adjustments = Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment, .............................. IIIIIIIIIIIIIIIIIIIIII I rrmlllllllllll ............ 1 .....................

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SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: 'THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH° I. GENERAL OPERATION Read, understand, and follow ati instructions in the manual and on the machine before starting.. ,, Only allow responsible adults, who are familiar with the instructions, to operate the machine, Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade. Besure the area is clear of other people before mowing Stop machine if anyone enters the area..

Never carry passengers., Do not mow in reverse unless absolutely necessary.. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ° Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. , Stop engine before removing grass catcher or unclogging chute..

Tragic accidents can occur if the operator is not alert to the presence of children..Children are often attracted to the machine and the mowing activity, Never assume that children will remain where you last saw them. !11. CHILDREN ° Keep childrenout of the mowing area and under the watchful care of another responsible aduR. ° Be alert and turn machine off ifchildren enter the area ° Before and when backing, look behind and down for small children. ° Never carry children, They may fall off and be seriously injured or interfere with safe machine operation. ° Never allow children to operate the machine.

Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. IV, SERVICE ° Use extra care in handlinggasoline and etherfuels. They are flammable and vapors are explosive. Use only an approved container.. Never- remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke, Never refuel the machine indoors, Never store the machine or fuel container inslde where there is an open flame, such as a water hF,,ater. Never run a machine inside a closed area.. Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs., Watch for traffic when operating near or crossing roadways. ° Use extra care when loading or unloading the machine into a trailer or truck., II. SLOPE OPERATION = Keep nutsand bolts, especially blade attachment bolts, tight and keep equipment in good condition. ° Never tamper with safety devices. Check their proper operation regulady_ Keep machine free of grass, leaves, or ether'debris build-up. Clean oil or fuel spillage. Allow machine to cool before stodng. ° Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting, Never make adjustmentsor repairs withthe engine running..

,, Grass catchercomponents are subjectto wear, damage, and deterioration, which could expose moving parts or atlow objects to be thrown. Frequently check components and replace withmanufacturer's recommended parts, when nec- essary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them Check brake operation frequently., Adjust and service as required, Slopes are a major factor related to loss-of-controland ttpover accidents, which can resu{t in severe injury or death_ All slopes require extra caution., tf you cannot back up the slope or ifyou feel uneasy on it, do not mow ito DO:

Mow up and down slopes, not across., Remove obstacles such as rocks, tree limbs, etc_ Watch for holes, ruts, or bumps. Uneven terrain could overturn the machtne_ Ta// grass can hide obstac/es.. Use slow speed, Choose a low gearso that you wilt not have to stop or shiftwhile on the slope Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stabilityof the machine. ° Keep all movement on the slopes slowand gradua/. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope.

If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: Look for this symbol to point out impor- tant safety precautions, it means CAUTIONtt! BECOME ALERTIH YOUR SAFETY IS INVOLVED, Donor turn on slopes unlessnecessary, and then,turnslowly and gradually downhill, if possible_ ° Do not mow near drop-ells, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in,. Do not mow on wet grass. Reduced traction could cause sliding. Do not try tostabilize the machine byputtingyour foot on the ground. = Do not use grass catcher on steep slopes,.

I I'11'11 i,i i I II II II I IJ IJILI!I±III CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. 2

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CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and performance. PRODUCT SPECIFICATIONS HORSEPOWER: 13.0 GASOLINE CAPACITY 5 QUARTS AND TYPE: UNLEADED REGULAR Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CenteriDepartmento We have competent, well- trained technicians and the proper tools to service or repair this unit,, OIL TYPE (API-SFtSG): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 3 PINTS Please read and retain this manual.

The instructions will enable you to assemble and maintain your unit properly, Always observe the "SAFETY RULES"° SPARK PLUG: CHAMPION RJ19LM (GAP: .030") STD361458 VALVE CLEARANCE: INTAKE: .,005" - ,007" EXHAUST: .009" - .,011" MODEL NUMBER 917°257632 SERIAL NUMBER GROUND SPEED (MPH): FORWARD: 1st 1..02 2nd 1,35 3rd 2,.10 4th 3o14 5th 4_00 6th 5.12 REVERSE: 1.58 DATEOFPURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT, YOUSHOULDRECORDBOTHSERIALNUMBERAND DATE OF PURCHASE AND KEEPIN A SAFE PLACE FOR FUTURE REFERENCE_ TIRE PRESSURE: FRONT: 14 PSI REAR: 12 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS MAINTENANCE AGREEMENT BLADE BOLT TORQUE:

30-35 FT_ LBS A Sears Maintenance Ag reement is available on this prod- ucL Contact your nearest Sears store for details_ WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust syste;,l is equipped witha spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effectiveworking order by the operatorn In the state of California the above is required by law (Section 4442 of the California Public Resources Code)° Other states may have similar laws, Federal laws applyon federaT lands,.

A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of thismanual). CUSTOMER RESPONSIBILmES ,, Read and observe the safety rules° = Follow a regularschedule in maintaining, caring for and using your unit,.

= Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual i illllll/lllllllullLll ii illll i .....I'"IHI' L I I I Lll I IIIIIIHIIIIlll I I LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship_ This Warranty does not cover:. ,, Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners and belts.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained inthe owner's manual Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

WARRANT"( SERVICE tS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTEPJDEPARTMENT IN THE UNITED STATES This Warranty gives you specific legal fights, and you may also have other rightswhich may vary from state to state,. SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 ............................. ,,, , , iHi 3

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U_I L. lJ t )WJII3UUIIIIIIIIIIIIIIIIIIIIIIIIIIIII, 111111111 : : : : 11111111111 111111111111111111111 111 111 1111111111) IIIII IIIIIII IIIIIIIIIII I I I III TABLE OF CONTENTS SAFETY RULES ............................................................ 2 MAINTENANCE SCHEDULE ..................................... 14 SERVICE AND ADJUSTMENTS ........................... 18-23 STORAGE ................................................................... 24 TROUBLESHOOTING ........................................... 25-26 REPAIR PARTS - TRACTOR ................................ 28-45 REPAIR PARTS - ENGINE .................................... 46-51 PARTS ORDERING/SERVICE ...............

BACK COVER INDEX A Accessories .......................................................... 5 Adjustments: Brake ..................................................... 20 Carburetor ............................................ 23 Mower Front-To-Back .............................19 Side-To-Side ................................... 19 Throttle Control Cable ....................23 Air Filter, Engine ......................................... 16-17 Air Screen, Engine ....................................... 17 Assembly ........................................................... 7-9 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES .....................

3, 15-17 WARRANTY .................................................................. 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ............................................................... 7,.9 OPERATION .......................................................... !0-13 E Electrical: interlocks and Relays ......................22 Schematic ............................................. 27 Wiring Diagram ............................................... 28 Engine: Air Filter .............................................. 16-17 Air Screen ............................................ 17 Cooling Fins ...................................

17 Oil Change ......................................................... 16 Oil Level .............................................................. 12 Oil Type ............................................. 12,16 Preparation ........................................... 12 Repair Pads ................................... 46-51 Starting .................................................... 13 Storage ..............................................24 O Oil: Coid Weather Conditions ............12,16 Engine .................................................. 16 Storage ...............................................................

24 Operation ................................................................ 10-13 Operating Mower .......................................12 Options: Accessories ........................................... 5 Spark Arrestor .................................... 3,38 P Parking Brake ......................................... 10,11 Parts Bag ....................................................6 Pads, Replacement/Repair ............ 28-45 Product Specifications .................................. 3 Battery: Charging ............................................................. 8 Cleaning ..................................................

16 Installation ................................................ 9 Levels ................................................ 8,15 Preparation ............................................ 8 Stading with Weak Battery ........... 2t Storage ................................................ 24 Terminals ................................................ 16 Belt: Motion Drive RemovaltReplacement ............... 20 Mower Belt(s) Removal/Replacement ............. 20 Btade: Sharpening ............................................ 15 Replacement ........................................... 15 Brake Adjustment ............................................. 20 B F Filter:

Air Filter ........................................................... 16 Fuel .................................................................. 17 Fuel: Type ..................................................................... t3 Storage ....................................................... 24 Fuse ........................................................................ 22 R Repair Parts ................................................ 28-45 S Safety Rules ................................................................ 2 Seat ........................................................................

8 Service and Adjustments ..................18-23 Carburetor .............................................. 23 Fuse .............................................. 22 Hood Removal/installation .............. 22 Motion Drive Belt RemovallReplacement ..............20 Mower Belt(s) Removal/Replacement ............... 20 Mower Adjustment Front*to-Back ..............................19 Side-to-Side ............................ 19 Mower Removal/installation ............18 Tire Care ................................. 8,15,21 Slope Guide Sheet ....................................... 55 Spark Plug(s) .................................................

17 Specifications ................................................... 3 Starling the Engine ................................ 12-13 Steering Wheel .................................. 7,21 Stopping the Tractor .................................11 Storage ......................................................... 24 H Hood Removal!Instaflation ....................22 L Leveling Mower Deck .............................................. 19 Lubrication: Chad ........................................................... 14 Engine ........................................... 16 C Carburetor Adjustment ................................ 23 Controls, Tractor. .................................................

10 Customer Responsibilities ...................... 15-17 Engine: Air Filter ............................................. 16 Air Screen ........................................... 17 Cooling Fins ........................................... 17 Engine Oil .................................12,16 Fuel Filter .............................................. 17 Spark Plug(s) ........................................... 17 Tractor. Battery .......................................... 15.16 Blade ............................................... 15 Lubrication Chad ............................14 Maintenance Schedule ............ 14 Tire Care .................................. 8,15,2!

Transaxle ................................... 16 Cutting Height, Mower ......................... 11 M Maintenance Schedule ................................. 14 Mower: Adjustment, Front-to-Back ........... 19 Adjustment, Side-to-Side ..................... 19 B_ade Replacement .................................. 15 Blade Sharpening ................................. 15 Cutting Height ............................... 11 Installation .............................................. 18 Operation ................................................... 12 Removal .......................................... 18 Mowing Tips ........................................

13 Muffler ..................................................................... t7 Spark Arrestor ................................... 3,38 Throttle Control Cable Adjustment .......23 Tires ........................................................ 8,15,21 Trouble Shooting Chad ............................ 25-26 Transaxle ............................................................. 16 T W Warranty .................................................... 3 Wiring Diagram .................................... 28 Wiring Schematic ........................................ 27 4

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