2009 — Removal

HOME 2.33 FRONT FORK: VRSCF REMOVAL TOOL NAME PART NUMBER sm06207 TRIPLE TREE WEDGE TOOL HD-48287 2 1. Support motorcycle so front end is off floor and forks are fully extended. 1 4 2. Remove right side cover and MAXI-FUSE. See 7.4 MAXI- FUSE . 3 5 3. Remove front fender. See 2.31 FRONT FENDER . 6 4. Remove front wheel. See 2.23 FRONT WHEEL . 5. Remove caliper mounting fasteners. See 2.16 FRONT BRAKE CALIPER . 7 7 6 sm05805 3 8 9 Figure 2-107. Pinch Bolt Locations (VRSCF) 10 11 NOTES 12 • Any time fork pinch bolts are loosened or removed for any reason, follow this recommended procedure for proper installation.

• Replace loosened or removed fork pinch bolts with new fork pinch bolts (P/N 4534M). Tap triple clamp bolt holes with a bottoming tap and blow holes clear with compressed air to remove excess lockpatch material. 1. Bolt 2. Steering washer (silver) 3. Pinch bolts 4. Top triple clamp 5. Adjusting nut - upper 6. Seal (2) 7. Roller bearing, w/cup 8. Bottom triple clamp 9. Reflector - right hand 10. Reflector, left hand 11. Fork assembly, left 12. Fork assembly, right • When removing fork leg from triple trees, do not twist fork leg to avoid damage to cosmetic finishes. 6. See Figure 2-107 . Remove and discard upper and lower fork clamp pinch bolts. 7. Using TRIPLE TREE WEDGE TOOL (Part No.

HD-48287) insert wedge in triple clamps to relieve clamping pressure on fork tubes. 8. See Figure 2-108 Remove fork from upper and lower fork clamps. Figure 2-108. Front Fork Assembly/Steering Head Components 9. Repeat steps 6 through 8 for other side. 2-86 2009 VRSC Service: Chassis