F2B ENGINE T RAKKER E URO 4/5 540110 ENGINE REMOVAL - REFITTING Removal Figure 13 NOTE If washing the engine bay, adequately protect the electric/electronic components and their connections. Deactivate the batteries by disconnecting the electric wires or opening the current main switch, lift the cowling and tilt cab. Disconnect the transmission, as described in section 4. Operations to be carried out in the lower side:
- drain the coolant in a proper container, by removing the radiator drain plug (12); - remove the piping (11) between the radiator and the water pump; - drain power steering oil in a proper container, by disconnecting delivery and return lines (20 and 18); - disconnect pipings (13 and 14) from the water pump - disconnect connector (15) from the electronic control fitting; unit as follows:
A , lift the safety lever B , shift the connector by disconnecting it from the control unit C , lift the connector by releasing the pawl; - Disconnect electric connections (1 - 4 - 5) from the engine, then release the cable from the straps used for fastening to the intake manifold; - disconnect the electrical cables from the starter motor (16) and the ground cable (17); - disconnect pipe (19) from air compressor; - disconnect the sleeve (6) connecting aftercooler radiator-intake manifold; - remove water pipe (2) between radiator and thermostat assembly; - disconnect fuel delivery and return pipings (21); - if present, remove the pipe support bracket (10) fastening screws to the engine block; - rremove screws (9) (where available), then remove air-conditioning compressor (8) from its support; - without disconnecting the compressor pipes and to prevent draining the climate control system, fasten the compressor to the vehicle so that it does not interfere with the engine removal.
112328 Base q November 2006