EBS00232 INSTALLING THE CYLINDER HEAD 1. Install: dowel pins cylinder head gasket 2. Install: cylinder head cylinder head bolts New NOTE: _ Lubricate the cylinder head bolt 1 and 2 threads and mating surface with molybde- num disulfide grease. Lubricate the cylinder head bolts 3 threads and mating surface with engine oil. 4 3 5 2 7 3 1 2 3. Tighten: cylinder head bolts 1 : = 135 mm (5.31 in) 8 1 4 35 Nm (3.5 m · kg, 25 ft · lb) 4 3 6 cylinder head bolts T R . . cylinder head bolts 3 cylinder head bolts 4 NOTE: _ Tighten the cylinder head bolts in the proper tightening sequence as shown and torque them in two stages. 4. Install:
decompressor assembly camshaft sprocket (onto the camshaft) a b MMM M M MMM M M MMM M M MMM M M MMM M M MMM M MMM a. Install the decompressor assembly onto the camshaft, and then finger tighten the decompressor assembly bolts 1 . b. Turn the crankshaft counterclockwise. c. Align the “I” mark a on the AC magneto rotor with the stationary pointer b on the AC magneto cover. d. Install the timing chain 2 onto the camshaft sprocket 3 , then the camshaft sprocket onto the camshaft, and then finger tighten the camshaft sprocket bolts 4 . e. Make sure the “I” mark c on the camshaft sprocket with the stationary pointer d on the cylinder head. 4 d c 2 4 3 1 4 - 15 CYLINDER HEAD ENG bolts 2 :
= 145 mm (5.71 in) T.R. 35 Nm (3.5 m · kg, 25 ft · lb) T.R. 38 Nm (3.8 m · kg, 27 ft · lb) T.R. 10 Nm (1.0 m · kg, 7.2 ft · lb)