3 - 5 PERIODIC MAINTENANCE AND LUBRICATION CHART CHK ADJ NO. ITEM CHECK OR MAINTE- NANCE JOB Whichever month comes first km (mi) hours INITIAL EVERY month 1 3 6 6 12 km (mi) 320 (200) 1200 (750) 2400 (1500) 2400 (1500) 4800 (3000) hours 20 75 150 150 300 16 * Shock absorber assemblies • Check operation and correct if necessary. • Check for oil leakage and replace if necessary. √ √ √ 17 * Stabilizer bushes • Check for cracks or other damage, and replace if necessary. √ √ √ 18 * Knuckle pivots • Lubricate with lithium-soap-based grease. √ √ √ 19 * Knuckle shafts • Lubricate with lithium-soap-based grease. √ √ √ 20 * Steering shaft • Lubricate with lithium-soap-based grease.
√ √ √ 21 * Steering system • Check operation and repair or replace if damaged. • Check toe-in and adjust if necessary. √ √ √ √ √ 22 * Engine mount • Check for cracks or other damage, and replace if necessary. √ √ √ 23 * Axle boots • Check for cracks or other damage, and replace if necessary. √ √ √ √ √ 24 * Fuel injection • Check and adjust engine idle speed. √ √ √ √ √ 25 * Crankcase breather system • Check breather hose for cracks or other damage, and replace if necessary. √ √ √ 26 Engine oil • Change. • Check ATV for oil leakage, and correct if neces- sary. √ √ √ √ 27 Engine oil filter cartridge • Replace. √ √ √ 28 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces- sary. √ √ 29 Final gear oil • Change. • Check ATV for oil leakage, and correct if neces- sary. √ √ 30 Cooling system • Check coolant level and ATV for coolant leakage, and correct if necessary. √ √ √ √ √ • Replace coolant. Every 2 years 31 * Moving parts and cables • Lubricate. √ √ √ √ 32 * Drive select lever safety system cable • Check operation and adjust or replace if necessary. √ √ √ 33 * Throttle lever housing and cable • Check operation and correct if necessary. • Check throttle cable free play and adjust if neces- sary. • Lubricate throttle lever housing and cable.
√ √ √ √ √ 34 * Exhaust system • Check for leakage and replace gasket(s) if neces- sary. • Check for looseness and tighten all screw clamps and joints if necessary. √ √ √ 35 Spark arrester • Clean. √ √ √ 36 * Front and rear brake switches • Check operation and correct if necessary. √ √ √ √ √ 37 * Lights and switches • Check operation and correct if necessary. • Adjust headlight beams. √ √ √ √ √