Workshop Manual S3.8 Engine A030K288 (Issue 2) 01-2010 MAINTENANCE SCHEDULE FOR STARTER AND ALTERNATOR * *DE - Drive end **CE - Commutator end GENERAL INSTRUCTIONS : Before starting the engine, check warning Lamp glows when the engine is started. Ensure the correct wattage of Warning Lamp. The wattage of the bulb to be 2.2 Watt. Check whether Warning Lamp ‘goes off’ when the engine is started. If the clutch slip noise is heard, do not try to start the engine. Do not crank the starter more than 20 seconds Ensure the panel switch is not stickily. 23 QUARTERLY MAINTENANCE Remove **CE cover and smear Molybdenum Sulphide grease overCE bearing pin.
Clean the brush dust inside the starter and secure CE cover property. Apply Elcoprine sealing compound around cover. Check the tightening torque of the fasteners. Check the tightening torque of the fasteners. Check the smoothness of ball bearings. MONTHLY MAINTENANCE Top up *DE Shield reservoir with Multi grade 20W40 (API-CD) oil. Check battery terminal voltage while charging. Clean and apply petroleum jelly for battery terminals. WEEKLY MAINTENANCE Check battery specific gravity. DAILY MAINTENANCE Check tightness of Battery and circuit connections Check visually battery electrolyte level.
Check belt tension Check tightness of output & WL terminal connections PRODUCT 6M-14 starter (Lucas make) A115 Alternator (Lucas TVS make) No. 322000