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ENGINE BASE SERVICE MANUAL | MITSUBISHI _ 4G63-32HL, 4G64-33HL REFERENCE ONLY - FORK LIFT(LPG) |

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SERVICE MANUAL | — 4G63-32HL, 4G64-33HL 2004.Jun. ~

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TABLE OF CONTENTS GENERAL INFORMATION ....... 2-2 2 ee ee eee ee SERVICE SPECIFICATIONS TIGHTENING TORQUE SEALANT eo ..... SPECIAL TOOLS . . . 2... @© eo 8 .. Pe ENGINE ADJUSTMENT eo IGNITION SYSTEM ee TIMING BELT .. .... © @© @© © © e@© © @ © ee @ w@ &© &@ © &@ @© @ @© @© @ @# ee © 8 @ ee @ @ © # ee © 8 e@ 13 Bl €© @ @ e *# 16 # 17 ee ee er © @ e@© © INTAKE MANIFOLD. @© 1 eee © @ Ss © © @&© © © # e© © © @© @© @&© @ @© @ e© @© © © 8 @ © @© e#© @ @© © © e@ @ @ © @ @ 8 @© EXHAUST MANIFOLD AND WATERPUMP @ @ 8B @ ** © © © @ 8 @ @ @ e@ e* @ @ 8 @ @ @ e@ 8 8 @ © 8 8 e® 8 8 8 ee 8 @ @ 21 © 8 ee 20 « 25 « ee 8 33 © 34 ..........-.-+..- ROCKER ARMS AND CAMSHAFT ........

26.6.2 2--22+6- 36 CYLINDER HEAD AND VALVES ........ 2... 5.422226. 4] FRONT CASE AND OILPAN .. . 2 2 1 1 ee PISTON AND CONNECTING ROD .. eo ALTERNATOR MOTOR DISTRIBUTOR .. . TROUBLESHOOTING © e © © oe © © @ © @ @ © © @&© e@© © ee .......... CRANKSHAFT AND CYLINDER BLOCK STARTER MOTOR eee ee 4] ee 56 ee 63 .........+...4-.-. @© @© ee @ @ © @© @ © @© @© @© @© © ee @8 @ @ @ 8 @ © © © &@ @ @ @ @ @ © 8 @ @ @ @ @ @ @ @ @ #8 © 8 # @ BF @ @ * 8 @ BB @ 69 © 71 & # @ 81 83

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- GENERAL INFORMATION

GENERAL INFORMATION GENERAL INFORMATION EXPLANATION OF MANUAL CONTENTS Scope of Explanation This book describes the service procedures for the engine removed from the vehicle. For procedures concerning removal of the engine from the vehicle and on-vehicle inspection and servicing, refer to the appropriate service manuals separately prepared for the individual models. Removal steps: The part designation number corresponds to the number in the illustration to indicate removal Maintenance and Servicing Procedures (1) A diagram of the component parts is provided near the front each section in order to give the reader a better understanding. of the installed condition of component parts.

(2) The numbers provided within the steps. Installation steps: Specified in case installation impossible in reverse order of removal steps. Omitted if installation is possible in reverse order of removal steps. Disassembly steps: The part designation number corresponds to the number in the illustration to indicates disassembly steps. Reassembly steps: Specified in case reassembly is installation impossible in reverse order of disassembly diagram indicate the sequence for maintenance and servicing procedures; the symbol [N] indicates a non-reusable part; the tightening torque is provided where applicable. steps. Omitted if reassembly is possible in reverse order of disassembly steps.

Classification of Major Maintenance/Service points When there are major points relative to maintenance and servicing procedures (such as essential maintenance and service points, maintenance and service standard values, information regarding the use of special tools, etc.), these are arranged together as major maintenance and service points and explained in detail. <-A— : Indicates that there are essential points for removal or disassembly. —B+< : Indicates that there are essential points for installation or reassembly.

Symbols for Lubrication, Sealants and Adhesives Information concerning the locations for lubrication application of sealants and adhesives symbols, in the diagram of component “Gamd@ .... Sealant or adhesive and for is provided, by using parts, or on the page following the component parts page, and explained. s re ....Engine oil or gear oil Inspection service Only the inspections to be performed by using special tools or measuring instruments are covered. General be always should however, parts, of procedures not covered in this manual, such as visual inspections and cleaning performed during actual service operations.

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