Index Page 4 Engine Testing - General Information .................................... 14-2 Chassis Dynamometer, Portable Dynamometer or Load Bank Run-In ................................................................................... 14-2 Definition of Terms On Engine Performance Curve ................. 14-3 Engine Dynamometer Run-In ................................................ 14-2 Fuel Flow Measurement on Engine or Chassis Dynamometer . 14-5 Installation ........................................................................... 14-5 Operation.............................................................................
14-6 General Run-In Procedures ................................................... 14-4 In-Service Run-In .................................................................. 14-2 Intake Manifold Boost Pressure Correction Factors ................ 14-8 Engine Testing - Specifications ............................................ 14-18 Exhaust Manifold - Cleaning and Inspection for Reuse ......... 11-3 Cleaning ................................................................................. 11-3 Disassembly .......................................................................... 11-3 Inspection...............................................................................
11-4 Exhaust System - Exploded View ............................................ 11-2 Exhaust System - General Information ................................... 11-3 Fan Hub - Cleaning and Inspection for Reuse ........................ 8-23 Cleaning................................................................................. 8-23 Inspection............................................................................... 8-23 Fan Hub - Exploded View .......................................................... 8-5 Fan Hub and Fan Idler Pulley - General Information ................ 8-7 Fan Hub (Belt Driven) - Rebuild .............................................
8-23 Assembly................................................................................ 8-28 Cleaning................................................................................. 8-25 Disassembly........................................................................... 8-23 Inspection............................................................................... 8-26 Fan Idler Pulley - Cleaning and Inspection for Reuse ............ 8-33 Cleaning................................................................................. 8-33 Inspection...............................................................................
8-33 Fan Idler Pulley - Rebuild ........................................................ 8-33 Assembly................................................................................ 8-37 Cleaning................................................................................. 8-36 Disassembly........................................................................... 8-33 Inspection............................................................................... 8-36 Fan Idler Pulley and Bracket - Exploded View .......................... 8-6 Flywheel - Cleaning and Inspection for Reuse .......................
16-5 Assembly................................................................................ 16-6 Disassembly........................................................................... 16-5 Inspection............................................................................... 16-5 Flywheel Housing - Cleaning and Inspection for Reuse ........ 16-7 Cleaning................................................................................. 16-7 Inspection............................................................................... 16-8 Flywheel Ring Gear - Replacement ........................................
16-6 Assembly................................................................................ 16-7 Disassembly........................................................................... 16-6 Inspection............................................................................... 16-6 Front Engine Support - Cleaning and Inspection ................... 16-8 Fuel Pump - Cleaning and Inspection for Reuse ..................... 5-2 Cleaning................................................................................... 5-2 Inspection ................................................................................ 5-3 Fuel Pump - General Information ..............................................
5-2 Fuel Pump - Rebuild ................................................................. 5-4 Assembly ................................................................................. 5-8 Disassembly............................................................................. 5-4 Fuel Damper - Assembly......................................................... 5-11 Fuel Damper - Disassembly and Inspection ............................ 5-11 Fuel Shutoff Valve - Assembly ................................................ 5-12 Fuel Shutoff Valve - Cleaning and Inspection.......................... 5-12 Fuel Shutoff Valve - Disassembly ............................................
5-11 Fuel Supply Pump - Test ........................................................ 5-13 Inspection ................................................................................ 5-6 Fuel Pump and Compressor Drive - Cleaning and Inspection for Reuse ................................................................. 9-6 Cleaning................................................................................... 9-6 Inspection ................................................................................ 9-6 Fuel Pump and Compressor Drive - Exploded View ................ 9-3 Fuel Pump and Compressor Drive - Rebuild ............................
9-7 Assembly ................................................................................ 9-11 Cleaning................................................................................... 9-8 Disassembly............................................................................. 9-7 Inspection ................................................................................ 9-8 Fuel Tubes, Fittings and Mounting Parts - Cleaning and Inspection for Reuse ................................................................. 6-6 Inspection ................................................................................ 6-6 Gear Cover - Cleaning and Inspection for Reuse ...................
1-64 Cleaning................................................................................. 1-64 Inspection............................................................................... 1-64 Gear Housing - Cleaning and Inspection for Reuse ............... 1-62 Cleaning................................................................................. 1-62 Inspection............................................................................... 1-63 Needle Bearing Installation..................................................... 1-63 General Cleaning Instructions ..................................................
i-10 Glass or Plastic Bead Cleaning ............................................... i-10 Solvent and Acid Cleaning....................................................... i-10 Steam Cleaning....................................................................... i-10 General Repair Instructions ....................................................... i-9 Welding on a CELECT™Controlled Vehicle................................ i-9 General Safety Instructions ....................................................... i-8 Important Safety Notice ............................................................. i-8 Hand Hole Cover - Cleaning and Inspection for Reuse ..........
1-65 Cleaning................................................................................. 1-65 Inspection............................................................................... 1-65 Heater Housing, Thermostat Support ..................................... 8-40 Cleaning................................................................................. 8-40 Inspection............................................................................... 8-42 How to Use the Manual .............................................................. i-2 Hydraulic Pump Drive - Cleaning and Inspection for Reuse ..
9-13 Cleaning................................................................................. 9-13 Inspection............................................................................... 9-13 Hydraulic Pump Drive - Exploded View .................................... 9-4 Hydraulic Pump Drive - Rebuild .............................................. 9-14 Assembly................................................................................ 9-16 Cleaning................................................................................. 9-14 Disassembly...........................................................................
9-14 Inspection............................................................................... 9-15 Idler Gear Assembly - Cleaning and Inspection for Reuse .... 1-25 Cleaning................................................................................. 1-25 Inspection............................................................................... 1-26 Illustrations ................................................................................. i-7 Injection Timing Codes ........................................................... V-41 Injector - CELECT™- Exploded View ........................................
6-2 Injectors - Calibration ................................................................ 6-5 Injectors - Cleaning and Inspection for Reuse ......................... 6-4 Inspection ................................................................................ 6-4 Injectors - General Information ................................................. 6-3 Injectors - Rebuild ..................................................................... 6-5 Instruments and Controls - General Information .................... 15-2 Air Heaters.............................................................................
15-2 Coolant Heaters ..................................................................... 15-2 Fuel Warmers......................................................................... 15-2 Gauges .................................................................................. 15-2 Oil Heaters............................................................................. 15-2 Safety Controls....................................................................... 15-3 Intake Manifold - Cleaning and Inspection for Reuse ............. 10-6 Cleaning.................................................................................
10-6 Inspection............................................................................... 10-6 Literature Survey Form ................................................................ 2 Lubricating Oil Cooler - Cleaning and Inspection for Reuse . 7-12 Cleaning................................................................................. 7-12 Inspection............................................................................... 7-12 Pressure Test the Oil Cooler Element ..................................... 7-13 Lubricating Oil Dipstick - Calibration ........................................
7-7 Lubricating Oil Dipstick and Dipstick Tube - Cleaning and Inspection for Reuse ................................................................. 7-7 Cleaning................................................................................... 7-7 Inspection ................................................................................ 7-7 Lubricating Oil Filter Head - Cleaning and Inspection for Reuse ......................................................................................... 7-8 Cleaning................................................................................... 7-8 Inspection ................................................................................
7-9 Lubricating Oil Filter Head - Rebuild ........................................ 7-9 Assembly................................................................................ 7-11 Disassembly............................................................................. 7-9 Lubricating Oil Pan - Cleaning and Inspection for Reuse ........ 7-5 Cleaning................................................................................... 7-5 Inspection ................................................................................ 7-5 Lubricating Oil Pan Transfer Tube - Cleaning and Inspection for Reuse ...................................................................................