16. TROUBLESHOOTING 16.3 IF BATTERY IS DISCHARGED WARNING When checking or handling the battery, stop the engine and turn the starting switch key to the OFF position before starting. Before starting the engine, use a damp cloth to wipe off the dust accumulated on the top surface of the battery. The battery generates hydrogen gas, so there is danger of explosion. Do not bring lighted cigarettes near the battery, or do anything that will cause sparks. Battery electrolyte is dilute sulphuric acid, and it will attack your clothes and skin. If it gets on your clothes or on your skin, wash it immediately off with large amounts of water.
If it gets in your eyes, wash it out with fresh water, and consult a doctor. When handling battery, always wear protective goggles. When removing the battery, first disconnect the cable from the ground (normally, from the negative . terminal). When installing, install the positive + terminal first. If a tool touches the cable connecting the positive terminal and the chassis, there is danger that it will cause sparks. If the terminals are loose, there is danger that the defective contact may generate sparks that will cause an explosion. When installing the terminals, install them tightly. When removing or installing, check which is the positive + terminal and negative . terminal.
16.3.1 REMOVAL AND INSTALLATION OF BATTERY When removing battery, first disconnect the cable from the ground (normally, from the negative . terminal). If a tool touches a cable connecting the positive terminal and the chassis, there is danger of sparks being emitted. When installing battery, the ground cable should be connected to the ground terminal as the last step. When replacing the battery, fix the battery securely in position with the battery mount bracket. Tightening torque for mounting nut: 9.81 – 14.7 N•m (1 – 1.5 kgf•m, 7.2 – 10.8 lbft) NOTICE After securing the battery, check that it does not move. If it moves, secure it in position again. 2-108