OM4016 08/07 Maintenance - Section 4 Lubrication and Service Page 4-9 250 HOURS SERVICE INITIAL 250 HOURS SERVICE ONLY Truck Serial Number ________________________ Perform the following maintenance after running the machine for the first 250 hours . Thereafter, these services are to be accomplished at the 500/1000/ 2000 hour interval as scheduled. Refer to pages 4- 11, -12, & -13. Site Unit Number ____________________________ Date: __________ Hour Meter _________________ Name of Service Person ______________________ a. Steering, Hoist Oil Tank and Rear Brake Cooling Oil Tank, replace elements. b. Transmission Case, change oil. c. Steering, Hoist Oil Tank, change oil. d.
Rear Brake Cooling Oil Tank, change oil. e. Differential Case, change oil. f. Final Drive Case, change oil. g. Fuel Filter, replace cartridges. h. Transmission Oil Filter, replace elements. EVERY 250 HOURS SERVICE 1. Lubricating - Apply ample grease supply to grease fittings. - Dump body hinge pin - 2 points. - Rear Suspension - 4 points. - Axle Supports pins - 8 points. - Hoist Cylinder pin - 4 points. - Front Suspension Assembly - 8 points. - Steering Cylinder pin - 4 points. - Steering Linkage - 5 points. - Drive Shafts - Front, 2 points, Rear, 3 points. 2. BATTERY - Check electrolyte level and add dis- tilled water if necessary to maintain proper level. 3.
ALTERNATOR BELT - Check condition of the 24V alternator belt for evidence of belt slippage, loose- ness or physical defects. 4. AIR CONDITIONER COMPRESSOR BELT - Check for condition of belt and proper tension. 5. TRANSMISSION CASE BREATHERS - Remove breathers, disassemble breathers remove filter ele- ment, clean in solvent. Dry with air pressure and reassemble then reinstall. COMMENTS CHECKED INITIALS EVERY 250 HOURS