Argo 700 User Manual

Argo Service Manual Electrical System SECTION ES Electrical System Table of Contents General Instructions................................................................................. ES-2 Battery....................................................................................................... ES-3 Checking Battery Fluid Level.................................................................. ES-3 Charging the Battery (EXIDE)................................................................. ES-3 Cleaning the Battery Terminals & Cable Connections............................. ES-3 Battery Removal.......................................................................................

ES-4 Cleaning the Battery................................................................................. ES-5 Battery Inspection..................................................................................... ES-5 Battery Installation................................................................................... ES-5 Charging and Testing the Battery (OPTIMA).......................................... ES-5 Fuses......................................................................................................... ES-7 Spark Plugs...............................................................................................

ES-8 Removing the Headlamp Bulb................................................................. ES-8 Installing the Headlamp Bulb................................................................... ES-8 Removing the Headlamp Lens Assembly (prior to S/N 28909)............... ES-9 Removing the Headlamp Lens Assembly (from to S/N 28909)............... ES-9 Installing the Headlamp Lens Assembly (prior to S/N 28909)............... ES-10 Installing the Headlamp Lens Assembly (from S/N 28909)................... ES-11 Removing the Brake Cooling Fan............................................................

ES-12 Installing the Brake Cooling Fan............................................................. ES-13 Removing Engine Starter.......................................................................... ES-13 Installing the Starter.................................................................................. ES-14 Calibrating the Digital Gauge Package.................................................... ES-14 Wiring Schematic (700)............................................................................ ES-16 Wiring Schematic (EFI)............................................................................

ES-17 SE/EU Lighting System............................................................................ES-18 Ontario Drive & Gear Limited www.argoutv.com PH.(519)- 662-2840 FAX (519)- 662-2421 ES-1

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Electrical System Argo Service Manual General Instructions WARNING Detailed information on standard workshop and safety procedures, and general servicing operations is not included in this manual, which has been prepared to assist qualified service personnel. ODG assumes no responsibility or liability for PERSONAL INJURY or VEHICLE DAMAGE which results from any servicing procedure performed, including those instructions outlined in this manual. Before performing a servicing operation, an individual must have determined to his/her satisfaction that a personal injury or vehicle damage will not result from the servicing procedure or tools selected.

CAUTION To prevent damage to the electrical system: Always disconnect the battery when servicing any electrical component. Never weld on the vehicle without first disconnecting both positive and negative battery cables. Make sure the part you are welding is properly grounded. Connecting booster cables to start your vehicle is not a recommended practice. Damage to engine electrical components could occur. Connect switch terminals properly, especially the ground wire. WARNING Battery fluid contains sulphuric acid. If battery fluid comes in contact with skin or eyes, flush thoroughly with water. If swallowed, call physician or poison control centre immediately. KEEP AWAY FROM CHILDREN.

Serious personal injury can occur. Always wear rubber gloves and safety glasses when servicing the battery. Batteries can explode and cause serious personal injury if exposed to flame or sparks. Never smoke while servicing the battery. Ontario Drive & Gear Limited www.argoutv.com PH.(519)- 662-2840 FAX (519)- 662-2421 ES-2

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Argo Service Manual Electrical System Battery - Exide, Group Size 45-60 495 CCA or (Optional Optima SC51DA Yellow Top). All models are equipped with a 12 volt, wet cell type battery. The battery is located under the seat. Checking the Fluid Level (All vehicles except those with Optima Battery (sealed)) Check the fluid level every 50 hours of operation. Remove the pod vents and make sure each cell is filled to the fluid level as shown in Fig ES-1. If the fluid has dropped below the fill well, add distilled water until the cell is filled to correct level. DO NOT OVERFILL.

Charging the Battery Fill all new dry charged batteries with electrolyte battery acid and let stand (off cement floor) for 6 hours. Slow charge for at least another 6 hours. If the battery loses its electrical charge, remove the battery from the ARGO and recharge it with a 12 volt battery charger at the rate of 10-12 amps maximum. The battery should remain on charge until the specific gravity reaches 1.265 on a hydrometer. Re-install the battery in the vehicle and try to start the engine. If the battery fails to perform properly, have it tested by a battery service dealer. Replace a defective battery immediately. WARNING Ventilate area when charging.

Keep away from spark, heat, cigarettes or open flame. Cleaning the Battery Terminals and Cable Connections Clean the battery terminals and cable connections every 100 hours. Remove the black NEGATIVE (-) cables first. Make sure you reconnect the NEGATIVE (-) cables to the NEGATIVE (-) post and the red POSITIVE (+) cables to the POSITIVE (+) posts. Damage to the electrical system will occur if the cables are reversed. Ontario Drive & Gear Limited www.argoutv.com PH.(519)- 662-2840 FAX (519)- 662-2421 ES-3

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Electrical System Argo Service Manual WARNING Battery fluid contains sulphuric acid. If it comes into contact with your skin or eyes, serious personal injury will occur. Always wear rubber gloves and safety goggles when servicing the battery. CAUTION Batteries produce explosive gas. Keep sparks, flames and cigarettes away from the battery. Re-charge the battery only in a well ventilated area. NOTE Keep the battery charged. Never allow the battery to become drained by unnecessary use of the headlights or overcranking of the engine. If the battery is dead or the electrical charge is low, re-charge it with a 12 volt battery charger. Slow charge for at least 6 hrs.

If persistant problems with battery charge occur, before replacing the battery, ensure that the engine charging system is functioning properly. Refer to the appropriate engine service manual given in section GI of this service guide. Battery Removal 1. Locate the battery beneath the driv- er’s seat compartment and remove the polyethylene cover protecting the battery (the cover is secured by a ny- lon strap). 2. Disconnect the battery by removing the negative cable from the ground post first. Photo 1 3. Lift the battery from the vehicle to a Photo 1 clean work service. Ontario Drive & Gear Limited www.argoutv.com PH.(519)- 662-2840 FAX (519)- 662-2421 ES-4

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