Downloaded from https://www.everyspec.com NOT MEASUREMENT SENSITIVE MIL-STD-3001-4(AS) 15 May 2001 SUPERSEDING (See Section 6.) DEPARTMENT OF DEFENSE STANDARD PRACTICE DIGITAL TECHNICAL INFORMATION FOR MULTI-OUTPUT PRESENTATION OF TECHNICAL MANUALS MAINTENANCE INFORMATION WITH ILLUSTRATED PARTS BREAKDOWN (IPB) (PART 4 OF 8 PARTS) AMSC A7194 AREA TMSS DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
51 pp.
MIL-STD-3001-4(AS) — Digital Technical Information, Part 4 of 8 (2001)
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Downloaded from https://www.everyspec.com MIL-STD-3001-4(AS) FOREWORD 1. This eight-part standard establishes the requirements needed to prepare digital technical information for multi-output presentation of NAVAIR work package Technical Manuals (TMs). The technical content and mandatory style and format requirements contained in this eight-part standard can be used to develop and assemble complete TMs for aircraft weapon systems, aeronautical equipment, airborne weapons/equipment, and support equipment work package technical manuals.
The requirements are applicable for the output of paper technical manuals or for the display of page-oriented, scrollable and frame-based technical manuals on an Electronic Display System (EDS). 2. MIL-STD-3001-4 is Part 4 of 8 Parts and is incomplete without Parts 1 through 3 and Parts 5 through 8. Part 4 establishes the technical content requirements for the preparation of maintenance information with illustrated parts breakdown (IPB) for aircraft weapon systems, aeronautical equipment, airborne weapons/equipment, and support equipment. This data can be used to develop TMs in a variety of output forms, including interactive screen presentations and page-based printed manuals. 3.
MIL-STD-3001-1 contains general preparation requirements for the multi-output presentation of NAVAIR work package TMs. MIL-STD-3001-2 through MIL-STD-3001-8 contain specific functional technical content requirements for the preparation of all NAVAIR work package TMs and revisions. Parts 1 through 8 are identified below. MIL-STD-3001-1 Preparation of Digital Technical Information for Multi-output Presentation of Technical Manuals. MIL-STD-3001-2 Description, Principles of Operation, and Operation Data. MIL-STD-3001-3 Testing and Troubleshooting Procedures. MIL-STD-3001-4 Maintenance Information with IPB. MIL-STD-3001-5 Aircraft Wiring Information. MIL-STD-3001-6 Structural Repair Information.
MIL-STD-3001-7 Periodic Maintenance Requirements. MIL-STD-3001-8 Separate Illustrated Parts Breakdown (IPB). 4. MIL-HDBK-3001, Guide to the General Style and Format of U.S. Navy Work Package Technical Manuals, complements this eight-part standard. MIL-HDBK-3001 provides Navy preferred nonmandatory style and format requirements for the preparation of page-oriented, scrollable and frame- based work package technical manuals. 5. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to:
Commander, Naval Air Warfare Center Aircraft Division, Code 414100B120-3, Highway 547, Lakehurst, NJ 08733-5100 by using the Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. ii
Downloaded from https://www.everyspec.com MIL-STD-3001-4(AS) CONTENTS PARAGRAPH PAGE FOREWORD ....................................................................................................................................ii 1. SCOPE .........................................................................................................................................1 1.1 Scope ..................................................................................................................................1 2. APPLICABLE DOCUMENTS .....................................................................................................1 3.
DEFINITIONS .............................................................................................................................1 4.
GENERAL REQUIREMENTS ....................................................................................................1 4.1 General................................................................................................................................1 4.2 Maintenance level applicability.............................................................................................1 4.3 Selective application and tailoring.........................................................................................1 4.4 Preparation of digital data for electronic delivery ...................................................................1 4.4.1 Use of the DTDs...............................................................................................................1 4.5 Technical content.................................................................................................................1 4.5.1 Work packages..................................................................................................................2 4.5.2 Style and format requirements............................................................................................2 4.6 Standard tables and lists........................................................................................................2 4.7 Electrostatic discharge (ESD) sensitive equipment .................................................................2 4.8 Nuclear hardness..................................................................................................................2 4.9 Ozone depleting substances (ODS)........................................................................................2 4.10 Special processes................................................................................................................2 5.
DETAILED REQUIREMENTS ...................................................................................................3 5.1 Preparation of maintenance information with IPB...................................................................3 5.2 Work package content..........................................................................................................3 5.2.1 Title block ........................................................................................................3 5.2.2 Work package information .................................................................................3 5.2.2.1 Reference material list ......................................................................................3 5.2.2.2 Record of Applicable Technical Directives ...........................................................4 5.2.2.3 Support equipment required list ..........................................................................5 5.2.2.4 Facilities required list faclist >.......................................................................................5 5.2.2.5 Materials required list .....................................................................................5 5.2.2.6 Additional work package information ( ETMs and IETMs only ).......................................6 5.3 Required maintenance information with IPB..........................................................................6 5.3.1 Maintenance work packages ...........................................................................7 5.3.1.1 Maintenance tasks...........................................................................................................7 5.3.1.1.1 Maintenance task requirements.....................................................................................8 5.3.1.1.2 Preparation for use and assembly ..................................................................................9 5.3.1.1.3 Handling .....................................................................................................................9 5.3.1.1.3.1 Handling...................................................................................................................9 5.3.1.1.3.2 Handling ( engines, aeronautical equipment, airborne weapons/equipment, and support equipment )...............................................................................................................10 5.3.1.1.4 Removal....................................................................................................................10 5.3.1.1.5 Disassembly ..............................................................................................................11 5.3.1.1.6 Cleaning and corrosion control...................................................................................11 5.3.1.1.7 Inspection..................................................................................................................11 5.3.1.1.8 Repair .......................................................................................................................11 iii
Downloaded from https://www.everyspec.com MIL-STD-3001-4(AS) CONTENTS PARAGRAPH PAGE 5.3.1.1.9 Assembly ..................................................................................................................12 5.3.1.1.10 Test and inspection...................................................................................................12 5.3.1.1.11 Installation...............................................................................................................12 5.3.1.1.12 Calibration...............................................................................................................13 5.3.1.1.13 Preparation for storage or shipment ...........................................................................13 5.3.1.1.14 Safety information....................................................................................................14 5.3.1.1.15 Engine start and run-up.............................................................................................14 5.3.1.1.16 Fabrication ..............................................................................................................14 5.3.2 General maintenance procedures work package genmaintwp> .........................................14 5.3.3 Servicing work package servicewp > (General Aircraft Information, Plane Captain’s, or Line Maintenance Manual only) ............................................................14 5.3.4 Ground operations work package grndopwp > (General Aircraft Information, Plane Captain’s, or Line Maintenance, Manual only) ...........................................................14 5.3.5 Support equipment maintenance work package ............................................14 5.3.6 Local manufacturing and assembly work package locmfgwp > .........................................15 5.3.7 Power plant build-up work packages.................................................................................15 5.3.7.1 General information work package ..................................................15 5.3.7.2 Quick Engine Change Kit (QECK) description work package ..................15 5.3.7.3 Quick Engine Change Assembly (QECA) work packages ...............................15 5.3.7.4 Non-Quick Engine Change Assembly (non-QECA) work packages ..........15 5.3.7.5 Additional power plant build-up work packages ...........................................15 5.3.8 Preinduction and mandatory inspection work package (engines only) ......15 5.3.9 External tubing, cabling and clamping work packages (engines only) .................................16 5.3.9.1 Numerical index work package compindwp > ..............................................................16 5.3.9.2 Bracket installation work package brktwp >.................................................................16 5.3.9.3 External components work package extcompwp > ........................................................16 5.3.9.4 External tubing, cabling and clamping installation work package extubwp> ..................16 5.3.9.4.1 Zone references.........................................................................................................16 5.3.9.4.2 Zone detail views.......................................................................................................16 5.3.9.5 Critical clearances work package critclwp > .................................................................17 5.3.10 Sequence control chart (engines only) ............................................................................17 5.3.10.1 Upper portion SCC .....................................................................................................17 5.3.10.2 Middle portion of SCC................................................................................................17 5.3.10.3 Lower portion SCC.....................................................................................................17 5.3.11 Illustrated parts breakdown data (IPB)............................................................................18 5.3.11.1 IPB data prepared as an integral part of the maintenance tasks ipb >.............................18 5.3.11.1.1 Index numbers.........................................................................................................18 5.3.11.1.1.1 Index numbers for attaching parts...........................................................................18 5.3.11.1.2 Part numbers............................................................................................................19 5.3.11.1.3 Description ..............................................................................................................22 5.3.11.1.4 Units per assembly...................................................................................................26 5.3.11.1.5 Usable on code.........................................................................................................27 5.3.11.1.6 SM&R code.............................................................................................................27 5.3.11.1.7 Work unit code (WUC)............................................................................................27 5.3.11.1.8 Detailed IPB technical content requirements..............................................................28 5.3.11.1.8.1 Nuclear hardness critical items (HCI), (CSI) or (OCI)..............................................28 5.3.11.1.8.2 Electrostatic discharge (ESD) sensitive parts...........................................................28 5.3.11.1.8.3 Index numbers on illustrations................................................................................28 iv