Mercedes-Benz Unimog Service Manual (EN)

© Buch&Bild, Helma Wessel Buch&Bild hat 1994 vom Produktbereich Unimog der damaligen Daimler-Benz AG das Exklusivrecht fUr den Nachdruck der technischen Unimog- und MBtrac-Oldtimer-Literatur erhalten. Silmtliche Rechte der Verbreitung - in jeglicher Form und Technik einschlieBlich der Einspeicherung in elektronische Medien - sind vorbehalten. Technical details of the vehicle in relation to data and illustrations contained in this manual are subject to change. All rights, including reprint, reproduction or translation (also of extracts), reserved.

Nachdruck 2008 Printed in Germany Buch&Bild Helma Wessel Finkenweg 13 D 76571 Gaggenau TeL +49 (0) 7225/4347 Fax +49 (0) 7225/4779 wessel@buchundbild.de www.buchundbild.de Stand 5.1989 UKD 30 402 21 42 03

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Introduction The present Workshop Manual contains the descrip- tions of all important assembly, adjusting, testing and repair work. The contents are listed according to unit versions and further subdivided into chapters and sections. The contents are subdivided to provide smaller, integrated sections. Each section begins with a new page 1 an~ is identified as follows (example): The entire contents of the Workshop Manual are subdi- vided according to the well-known group system. The group index serves to facilitate finding the individual groups, the list of contents of each group serves to find the individual jobs to be carried out.

The relevant data, settings, dimensions and toleran- ces as well as the special tools are compiled on the first pages of the respective groups. Removat and Installation of Steering System 46.1 Title of chapter ~ MS mechanical recirculating ball steering system L 3,5 K I Unit designation Group Unit version Page reference: Page Section Chapter I 4.1/1 All references to this page at any point throughout the Workshop Manual are expressed as follows: See page 46.1-4.1/1. UKD 30 402 21 42·03 © www.buchundbild.de 1

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Introduction The unit versions are consecutively numbered starting with 1; i.e. each version has a special code number. In addition, the unit designation is shown at the head of each page. A separating sheet and a detailed list of contents head each unit. Power in kW (kilowatt) Previous unit HP (horsepower) 1 kW= 1.360 HP 1 HP = 0.735 kW The sections valid for all unit versions are covered in version O. The respective data (settings, tightening tor- ques, machining dimensions etc.) and special tools are Torque in Nm (Newtonmeters) Previous unit kpm (kilo pond meters) listed together at the start of each unit version.

1 Nm = 0.101972 kpm - 0.102 kpm 1 kpm = 9.80665 Nm - 9.81 Nm The numerical values in SI units resulting from the intro- duction of the international unit system are converted and rounded-off values (in accordance with DIN 1335). The specified part numbers and the figure numbers in the exploded views are designed solely for identHication pur- poses and improve differentiation between the individual versions. When ordering spare parts, always use the part numbers given in the valid microfiches. The pressure values specified in bar are positive.

Pressure In bar Previous Unil kp/cm 2 (Kilo ponds per square centimeter) The job descriptions provided in this Workshop Manual make allowance for special versions (see 00 - 1.6/1). 1 bar = 1.019716 kp/cm 2 - 1.02 kp/cm 2 1 kp/cm 2 = 0.980665 bar - 0.981 bar Special vehicles: Type Condor Messrs Thyssen Henschel 0-3500 Kassel Type TN 170 Messrs Thyssen Maschinenbau GmbH 0-5810 Wilten 6 We shall endeavour to keep this Workshop Manual up-to- date by supplying the relevant"Supplementswhen neces- sary. 2

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General 00 Contents Chapter Page Installation survey 1 General 1.1/1 General view 1.1/5 Vehicle dimensions 435.115 1.211 Vehicle dimensions 435.111 Vehicle dimensions 435.115 (special vehicle with box-type body) 1.212 1.213 Maximum speeds 435.115/117 1.3/1 Maximum speeds 435.110/111 1.3/2 Weights and trailer loads 1.4/1 1.5/1 Service products, capacities Special versions considered U 1300 L 1.6/1 UKD 30 40021 42 - 04

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