Doosan DBC 130 F30i Series NC Boring Machine Alarms Manual PDF (EN)

DBC 130(F30i Series) DBC130ALE2A Table of Contents 1. Emergency Alarm ........................................................................................... 4 1.1 2001 Emg. Button or Axes Emergency .................................................................................... 4 1.2 2002 Spindle Alarm is Detected .............................................................................................. 6 1.3 2003 Power Circuit Overcurrent Detected ............................................................................... 7 1.4 2004 Hyd. Pump Motor Overload ............................................................................................ 9 1.5 2005 Hyd.

Pressure Down Alarm .......................................................................................... 12 1.6 2006 Spindle Gear Shift Check Switch Alarm ....................................................................... 14 1.7 2008 PSM Contact Check Error ............................................................................................ 19 2. Cycle Alarm ................................................................................................. 21 2.1 2031 Return to Ref. Point in Manual .....................................................................................

21 2.2 2032 Feed Hold Push Button is Pressed ............................................................................... 24 2.3 2033 Air Pressure down Alarm .............................................................................................. 26 2.4 2034 Coolant & Lub. Pump Overload .................................................................................... 28 2.5 2035 Addition Coolant Unit Alarm .......................................................................................... 30 2.6 2037 Power Back Up Module Power Failure .........................................................................

32 2.7 2049 Spindle Speed Arrival Signal Error ............................................................................... 34 2.8 2051 Spindle Orientation Overtime ....................................................................................... 40 2.9 2052 Spindle Maximum rpm Setting Error ............................................................................. 44 2.10 2054 Illegal Condition in Spindle Rotation ........................................................................... 45 2.11 2056 Gear Shift Overtime Alarm ..........................................................................................

47 2.12 2057 Spindle Tool Clamp/Unclamp Change Alarm ............................................................. 51 2.13 2058 Tool No. Select Keep Relay Not Set ........................................................................... 53 2.14 2059 T-Code Command Initial Condition ............................................................................. 57 2.16 2061 T-Code Over Command Error .................................................................................... 65 2.17 2062 M06 Command Overtime Alarm .................................................................................

66 2.18 2080 Spindle Head Oil Overflow Alarm ............................................................................... 74 2.19 2081 Y-Axis Clamp/Unclamp Alarm ..................................................................................... 76 2.20 2082 Spindle Stop in Cutting Alarm ..................................................................................... 78 2.21 2083 ATC Guide Rail Locate Sensor Error .......................................................................... 79 2.22 2085 W-Axis Clamp/Unclamp Alarm ...................................................................................

81 2.23 2133 Guide Rail Locating State Alarm ................................................................................. 83 2.24 2139 Spindle Run Signal Alarm ........................................................................................... 86 3. Single Block Alarm ....................................................................................... 87 3.1 2160 Lubrication Oil Level Low X .......................................................................................... 87 1

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DBC 130(F30i Series) DBC130ALE2A 3.2 2161 Lubrication Oil Pressure Down ..................................................................................... 89 3.3 2162 Parts Count End Alarm ................................................................................................. 91 3.4 2164 Oil Cooling Unit Alarm .................................................................................................. 92 3.5 2165 Oil Cooling Flow Alarm ............................................................................................... 102 3.6 2166 Filter Changer of TSC. Alarm .....................................................................................

104 3.7 2168 Coolant Pressure Down Alarm ................................................................................... 105 3.8 2170 Tool Life Count End Alarm .......................................................................................... 106 3.9 2171 RST Command Alarm On STL ................................................................................... 107 3.10 2183 Table Lubrication Oil Flow Alarm .............................................................................. 108 3.11 2185 Lubrication Oil Level Low Y, Z ...................................................................................

110 3.12 2186 Lubrication Oil Pressure Down .................................................................................. 111 4. Massage Alarm ........................................................................................... 113 4.1 2193 Safety Switch Unlocked ............................................................................................... 113 4.2 2195 OP- Door Close, Must Be D-Open .............................................................................. 115 4.3 2196 Coil Conveyor Overload Alarm ....................................................................................

117 4.4 2197 Chip Conveyor Alarm ................................................................................................... 119 4.5 2198 Auto Power Off Ready ................................................................................................ 121 4.6 2200 Warming Up Not Complete ......................................................................................... 123 4.7 2202 Machine Lock ............................................................................................................. 125 4.9 2205 Measurement Device Battery Low .............................................................................

130 4.10 2206 Measurement Device Alarm ..................................................................................... 131 4.11 2207 Machine Interference Zone Error .............................................................................. 132 4.12 2208 Machine In Service Mode ......................................................................................... 137 4.13 2215 Tool Length Sensor Up/Down Alarm ........................................................................ 138 4.14 2216 Must Be Return to Ref. Point X ................................................................................ 140 4.15 2217 Must Be Return to Ref.

Point Y ................................................................................ 141 4.16 2218 Must Be Return to Ref. Point Z ................................................................................ 142 4.17 2219 Must Be Return to Ref. Point W ............................................................................... 143 4.18 2220 Must Be Return to Ref. Point B ................................................................................ 144 4.19 2221 Must Be Return to Ref. Point 6 .................................................................................

145 4.20 2223 Table (B-Axis) Locate/Unlocate ................................................................................ 146 4.21 2228 Operator Door Open Alarm....................................................................................... 150 4.22 2234 Spindle Gear Detection Switch ................................................................................. 152 4.23 2241 Wait. Pot or Spindle Tool data Zero .......................................................................... 156 4.24 2250 Manual Mode Selected On ATC Panel .....................................................................

158 4.25 2254 ATC Carriage Overtime Alarm .................................................................................. 160 4.26 2255 Changer Arm In/Out Alarm ....................................................................................... 175 2

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DBC 130(F30i Series) DBC130ALE2A 4.27 2260 ATC Magazine Rotation Overtime ............................................................................ 177 4.28 2261 ATC Magazine Door Unlocking ................................................................................ 179 4.29 2262 ATC Magazine Guard Door Open ............................................................................ 181 4.30 2263 ATC Magazine Servo Unit Alarm .............................................................................. 183 4.31 2264 Tool Magazine Battery Alarm ....................................................................................

184 4.32 2265 Tool Magazine Servo Unit Off Signal Error ............................................................... 186 4.33 2266 Servo Tool Magazine Number Mismatched .............................................................. 188 4.34 2269 Tool Magazine Pot Detection Check Alarm .............................................................. 190 4.35 2270 Tool Pull Out Switch Alarm ....................................................................................... 192 4.36 2282 Carriage Servo Unit Alarm ........................................................................................

194 4.37 2283 Carriage Battery Alarm ............................................................................................. 195 4.38 2284 Carriage Servo Unit Off Signal Error ........................................................................ 197 4.39 2323 B-Axis (Table) Clamp/Unclamp Alarm ...................................................................... 200 4.40 2341 ATC APC Interlock Alarm .......................................................................................... 203 4.41 2389 Angular Mismatch Alarm (M121 Must Be Released)................................................

208 4.42 2392 Facing Head Interlock ............................................................................................... 210 3

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1.1 2001 Emg. Button or Axes Emergency

DBC 130(F30i Series) DBC130ALE2A 1. Emergency Alarm 1.1 2001 Emg. Button or Axes Emergency 1) Description The Emergency Stop push-button switch on the operation panel is pressed down, or at least one Emergency Stop limit switch for the axes is tripped. 2) Cause of problem ① The Emergency Stop push-button switch on any of the main OP, the tool magazine OP, or the chip conveyor is pressed down. ② The Limit switch for an emergency stop located for each axis (X, Y, Z, W) is pressed down.

③ An error in the Emergency Stop switch on the OP, or the Emergency Stop limit switch for each axis, or other related parts ④ Disconnection of the wiring 3) Action ① Check if the red mushroom push-button switch on the main OP, the tool magazine OP, or the chip conveyor is pressed down, and if so, turn the switch counter clockwise to release it. ② If the Limit switch for any axis (X, Y, Z, or W) is tripped, press both the Machine Ready switch and the Emergency Release switch simultaneously to enter the Machine Ready state.

(If you want to return to the emergency stop state, simply release the switch.) Then, move the problem-making axis in jog or handle mode so as to remove it from the ③ Check the Emergency Stop push-button switch on the main OP, the Emergency Stop limit emergency stop limit switch. switch on the axis, and other related parts for any problem. Repair or replace the defective part if necessary. ④ Disconnection of the wiring Refer to the circuit diagram and use the electric tester to check each terminal block. If you find an error, repair or replace the defective part. 4 Part Name Part No. Symbol Spec.

Maker Switch, Emergency P/B ESWPB0439 SB1,7,9,61 B30-81L2B KACON Switch, Limit ESWLM0111 SL11.1,12.1,13.1,15.1 D4C-4332 OMRON Device Connector (Pin) Signal Address I/O Numbering Symbol Emergency Stop X8.4 ESP.M -SB1,7,9,10 I/O Module Slot 7 XJ413 (23) ESP

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