Volvo Truck Manual (EN)

This service bulletin contains information on:

Service Bulletin Volvo Truck Corporation Gцteborg, Sweden 12.05 175 09 18 1(47) Trucks Discard previous Service Bulletin 175–09 from 8.05. Changes are marked with a bar (I) in the margin. Date Group No. Release Page Lubrication service and oil changes FM, FH, NH, FL, NL Lubrication service and oil changes T1006282 This service bulletin contains information on: Service intervals Oil and fluid volumes Oil grade and viscosity Filters and filter inserts Charge regulator Chassis lubrication, cab lubrication and grease quality Drive belts (multiple grooved belts) Air drier Note: For service intervals for South America, see Service Bulletin 175 48 Note:

For service intervals for the USA, please refer to Service Bulletins 175 001, 175 60 and 175 61. 20 041386 ENG18795 English Printed in Sweden

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Lubrication service and oil changes

Volvo Truck Corporation Date Group No. Release Page Service Bulletin 12.05 175 09 18 2(47) Lubrication service and oil changes Contents “Engine” page 3 “Definitions” page 3 “Oil change volumes” page 6 “Oil filter” page 6 “Engine oil, change intervals” page 7 “Fuel filter change” page 18 “Filter for fuel tank ventilation” page 18 “Filter insert, air cleaner” page 18 “Particulate filter, CRT” page 18 “Mechanical compressor” page 18 “Coolant” page 19 “Drive belts” page 20 “Valves and unit injectors, adjustment” page 20 “Gas engine” page 20 “Charge regulator” page 21 “Clutch” page 21 “Gearbox” page 21 “1a. Volvo manufactured manual gearboxes” page 21 “1b.

ZF manufactured manual gearboxes” page 25 “1c. Eaton manufactured manual gearboxes” page 26 “2a. Volvo manufactured automatic transmissions” page 27 “2b. Allison manufactured automatic transmissions” page 27 “Rear axle” page 29 “1a. Heavy rear axles” page 29 “1b. Light rear axles.” page 32 “1c. Other rear axles” page 33 “Driving front axle” page 34 “Transfer case” page 35 “Power take off (flywheel fitted)” page 37 “Hydraulic retarder” page 38 “Propeller shaft lubrication” page 39 “Power steering, Steerable pusher axle, Bogie lift, Hub, Cab tilt pump” page 41 “Brakes” page 41 “Chassis lubrication” page 41 page 44 “Volvo oils and fluids” page 45

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Flat (F)

Volvo Truck Corporation Date Group No. Release Page Service Bulletin 12.05 175 09 18 3(47) Engine Definitions English terms have been used for some of the definitions that follow. This is international. Each term has, however an explanation in the language of the document. Emissions classes Euro 1 corresponds to EC93 Euro 2 corresponds to EC96, ECPT5 and ECPT6 Euro 3 corresponds to EC99, EC01 and ECPT4 Transport cycle 1 Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors and special vehicles. Engine Operating Conditions (EOC) the engine operating conditions (EOC) describe the degree of engine load.

Severe (S) Very severe (VS) Very severe+ (VS+) The different load levels are: Light (L) The abbreviations named above are used in the EOC table. Medium (M) Heavy (H) Gross weight Gross weight = Technical/Legal gross weight (combination) ton Topography Flat (F) Uphill and downhill stretches with: gradients >3% for up to 1% of total mileage. Maximum gradients 8%. T1008466 Typical construction site superstructure? 1? Yes No Construction sites Average distance between loading and unloading > 50 km and 100000 km? No Yes Distribution Long distance driving

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Very Hilly (VH)

Volvo Truck Corporation Date Group No. Release Page Service Bulletin 12.05 175 09 18 4(47) Predominantly flat (PF) Uphill and downhill stretches with: gradients >3% for up to 20% of total mileage. gradients >6% for up to 1% of total mileage. Maximum gradients 16%. T1008403 Hilly (H) Uphill and downhill stretches with: gradients >3% for up to 35% of total mileage. gradients >6% for up to 10% of total mileage. gradients >9% for up to 1% of total mileage. Maximum gradients 20%. T1008404 Very Hilly (VH) Typically mines, building sites etc T9008082 Abbreviations in brackets are used in the EOC table.

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